滚筒式花生落果捡拾机设计与试验
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河北省现代农业产业技术体系建设专项资金项目(HBCT2024040207)


Design and Experiment of Drum Type Fallen Peanut Picking Up Machine
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    摘要:

    针对花生机械化收获落果损失大且回收困难等问题,设计了一款滚筒式花生落果捡拾机,对其挖掘捡拾装置、升运装置、筛分集果装置进行了设计和相关参数计算。通过对升运装置上果土混合物的受力分析和运动学分析,获得了升运装置中升运单体与升运链间夹角、升运链运行速度的理论值范围。以花生落果捡拾率和含杂率为评价指标,通过对升运装置作业参数单因素和双因素模拟,分析了升运单体与升运链间夹角、升运链运行速度以及二者交互作用对花生升运率和含杂率的影响,获得了最优参数组合为:升运单体与升运链间夹角45°、升运链运行速度1.5m/s。样机田间试验结果表明,花生落果捡拾率为95%,含杂率为8.5%,满足整机设计要求。研究结果可为花生落果捡拾技术及装备研发提供参考。

    Abstract:

    A drum type fallen peanut picking up machine was designed to address the issues of excessive fallen peanut and difficulty in recycling after peanut harvest. The excavation and picking device, upward conveying device, screening and collecting device were designed and related parameters were calculated. The current research status and existing problems of fallen peanut picking up machine were introduced, providing ideas and key solutions for future design. Firstly, the entire machine was constructed to determine the main technical parameters of drum type fallen peanut picking up machine and introduce its working principle, then the key devices and parameters were designed and optimized. In the excavation and picking device, the excavation angle and shovel surface width of the excavation shovel were determined, and the structure and material design of the feeding roller and guide grid were carried out.The force analysis and kinematic analysis were conducted on the fallen peanut-soil mixture on the upward conveying device, and the theoretical value range of the angle between the upward conveying monomer and the upward conveying chain, as well as the operating speed of the upward conveying chain, were obtained. Through kinematic analysis of the fallen peanut-soil mixture in the screening and collecting device, the diameter D of the roller screen, the pore width K of the screen mesh, the rotational speed n of the roller screen, and the installation angle of the roller screen were obtained. Through EDEM simulation analysis, the angle between the upward conveying monomer and the upward conveying chain, speed of the upward conveying chain, the leakage and lifting situation of two factors were observed. Using pick up rate and trash content as evaluation indicators, through single factor and double factor simulation analysis of upward conveying device operation parameters, the angle between the upward conveying monomer and the upward conveying chain, the running speed of upward conveying chain, and the impact of their interaction on peanut lifting efficiency and trash content were clarified. The optimal parameter combination was obtained as follows: the angle between the upward conveying monomer was 45°, upward conveying chain running speed was 1.5m/s. According to the preliminary design, peanut varieties were pre-picked, and field tests were conducted after measuring the soil moisture content and the distribution of fallen peanut. The field test results of the prototype showed that the pick up rate of the whole machine was 95%, and the trash content was 8.5%, which met the design requirements of the whole machine.

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郝建军,张影,李兆玮,杨淑华,韩鹏,郭秀云.滚筒式花生落果捡拾机设计与试验[J].农业机械学报,2025,56(5):343-352. HAO Jianjun, ZHANG Ying, LI Zhaowei, YANG Shuhua, HAN Peng, GUO Xiuyun. Design and Experiment of Drum Type Fallen Peanut Picking Up Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):343-352.

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  • 收稿日期:2024-03-20
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  • 在线发布日期: 2025-05-10
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