联合收获油葵脱出物离散元模型构建与参数标定
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新疆维吾尔自治区重大科技专项(2022A02008-5)和新疆维吾尔自治区油料产业技术体系项目(XJARS-05-11)


Discrete Element Model Construction and Parameter Calibration of Combined Harvest Oil Sunflower Extract
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    摘要:

    针对油葵联合收获清选装置在离散元仿真时缺乏准确模型的问题,本文以联合收获油葵脱出物为对象,采用离散元法对不同种类油葵脱出物模型接触参数进行分类标定。通过对随机选取的油葵脱出物进行分类,确定了油葵脱出物主要组成成分及质量占比;利用数显游标卡尺、万能试验机和自制试验台等仪器确定了各油葵脱出物本征参数和接触参数;以各油葵脱出物物理堆积角为基础,开展了Plackett-Burman试验、最陡爬坡试验和Box-Behnken试验,确定了对各油葵脱出物堆积角影响显著的参数及取值范围;利用Design-Expert软件中的优化模块,以各油葵脱出物物理堆积角为目标值进行寻优,确定了各油葵脱出物较优参数组合分别为油葵籽粒剪切模量7.35×107Pa、油葵籽粒-钢材碰撞恢复系数0.295、油葵籽粒-油葵籽粒静摩擦因数0.669、油葵碎葵盘剪切模量1.94×107Pa、油葵碎葵盘-钢材碰撞恢复系数0.467、油葵碎葵盘-钢材静摩擦因数0.436、油葵茎秆剪切模量7.39×107Pa、油葵茎秆-钢材静摩擦因数0.553、油葵茎秆-油葵茎秆静摩擦因数0.775;利用各较优参数组合对油葵籽粒、油葵碎葵盘、油葵茎秆以及油葵脱出物混料进行仿真堆积试验,试验结果表明,仿真堆积角与物理堆积角误差分别为0.66%、0.96%、0.64%、1.15%。

    Abstract:

    Aiming to address lack of accurate modeling in discrete element simulation analysis for cleaning devices in combined oil sunflower harvest, the combined-harvested oil sunflower extracts were taken as object. A discrete element method was used to categorize and calibrate contact parameters for various oil sunflower extract models. The randomly selected oil sunflower extracts were classified, its main components were identified, and the corresponding mass fractions were determined using digital calipers, a universal testing machine, and a custom test platform measure intrinsic and contact parameters of each oil sunflower extract. Plackett-Burman, the steepest ascent, and Box-Behnken tests were proceeded based on each extract’s physical repose angle. Parameters with significant effects on extract repose angle were identified and their valid ranges were defined. An optimization module in Design-Expert software was employed and physical repose angle of each extract was treated as the objective value. The optimal parameter sets were determined as follows: oil sunflower seed shear modulus was 7.35×107Pa, oil sunflower seed-steel restitution coefficient was 0.295, oil sunflower seed-oil sunflower seed static friction coefficient was 0.669, crushed oil sunflower head shear modulus was 1.94×107Pa, crushed oil sunflower head-steel restitution coefficient was 0.467, crushed oil sunflower head-steel static friction coefficient was 0.436, oil sunflower stalk shear modulus was 7.39×107Pa, oil sunflower stalk-steel static friction coefficient was 0.553, and oil sunflower stalk-oil sunflower stalk static friction coefficient was 0.775. Simulation stacking tests were conducted on oil sunflower seeds, crushed oil sunflower heads, stalks, and mixed extracts based on each optimal parameter set. Results showed that errors between simulated and physical repose angles were 0.66%, 0.96%, 0.64% and 1.15%, respectively. These findings can serve as a reference for discrete element simulation research of combined oil sunflower harvest.

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郭辉,韩骏轩,吕增帅,董远德,郭烈红,周稳.联合收获油葵脱出物离散元模型构建与参数标定[J].农业机械学报,2025,56(5):319-330. GUO Hui, HAN Junxuan, Lü Zengshuai, DONG Yuande, GUO Liehong, ZHOU Wen. Discrete Element Model Construction and Parameter Calibration of Combined Harvest Oil Sunflower Extract[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):319-330.

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  • 收稿日期:2025-01-07
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  • 在线发布日期: 2025-05-10
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