铲筛组合式生姜收获机设计与试验
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国家自然科学基金项目(52275258)、泰山学者青年专家项目、山东省重点研发计划项目(2019GNC106096)和山东省主要农作物机械化生产装备协同创新中心开放基金项目(SDXTZX-07)


Design and Experiment of Combined Shovel-screen Ginger Harvester
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    摘要:

    针对生姜收获机清土效果差、作业阻力大、损伤率较高的难题,设计了一种铲筛组合式生姜收获机,可实现生姜的对行、挖掘、清土、铺放作业,其关键部件生姜挖掘清土装置主要由挖掘铲和抖土筛组成。通过对生姜挖掘清土装置进行理论分析和仿真试验,初步确定铲面倾角为18°,铲面长度为160mm,摆动频率为4Hz。以整机前进速度、抖土筛摆动幅度、抖土筛摆动频率为试验因素,生姜含土率和损伤率为试验指标,依据Box-Behnken试验原理对铲筛组合式生姜收获机进行田间试验。对试验结果进行方差分析,建立生姜含土率和损伤率与各显著因素之间的回归模型。对回归模型的目标函数进行求解,得出最优参数组合:前进速度0.39m/s、摆动幅度30°、摆动频率3.901Hz,此时生姜含土率的模型预测值为9.85%,损伤率为1.79%。田间验证试验结果表明,生姜挖掘清土装置含土率为10.31%,损伤率为1.86%,与模型预测值之间的相对误差均小于5%;较原挖掘清土装置含土率降低2.39个百分点,损伤率降低1.38个百分点;生姜挖掘清土装置作业阻力约为1240N,较原挖掘清土装置作业阻力降低11.43%。

    Abstract:

    Aiming to address the challenges of poor soil clearance, high operational resistance, and elevated damage rates in ginger harvesting machines, the design and development of a shovel-screen combined ginger excavation and soil clearance device was introduced. The device primarily consisted of a digging shovel and a soil-shaking screen. Theoretical analysis and simulated experiments were conducted on the ginger excavation and soil clearance device, leading to the preliminary determination of a shovel face angle of 18°, a shovel face length of 160mm, and a swinging frequency of 4Hz. Field experiments on the ginger harvester were carried out based on the Box-Behnken experimental design principle, with forward speed, shaking screen swing amplitude, and shaking screen swing frequency as experimental factors, and ginger soil content and damage rate as experimental indicators. Variance analysis was performed on the experimental results, and regression models between ginger soil content, damage rate, and significant factors were established. The optimization of the regression model’s objective function yielded the optimal parameter combination as follows: forward speed of 0.39m/s, swing amplitude of 30°, and swing frequency of 3.901Hz, resulting in a predicted ginger soil content of 9.85% and a damage rate of 1.79%. Field validation experiments demonstrated that the average ginger soil content harvested by the ginger excavation and soil clearance device was 10.31%, with an average damage rate of 1.86%, both showing relative errors of less than 5% compared with the model’s predictions. Compared with the original ginger excavation and soil clearance device, the average ginger soil content harvested by the device was decreased by 2.39 percentage points, and the average damage rate was decreased by 1.38 percentage points. The operational resistance of the ginger excavation and soil clearance device was approximately 1240N, representing a reduction of about 11.43% compared with that of the original device.

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黄新平,徐瑞华,黄广杰,贾松涛,王方艳.铲筛组合式生姜收获机设计与试验[J].农业机械学报,2025,56(5):309-318. HUANG Xinping, XU Ruihua, HUANG Guangjie, JIA Songtao, WANG Fangyan. Design and Experiment of Combined Shovel-screen Ginger Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):309-318.

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  • 收稿日期:2024-03-04
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  • 在线发布日期: 2025-05-10
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