蔬菜密植移栽斜置式自动取投苗装置设计与试验
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国家重点研发计划项目(2020YFD1000300)和辽宁省“兴辽英才计划”项目(XLYC2413011)


Design and Experiment of Oblique Automatic Seedling Picking and Throwing Device for Vegetable Dense Transplanting
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    摘要:

    针对密植蔬菜半自动移栽作业效率低的问题,本文设计一种用于A5-1200型高密度移栽机斜置式自动取投苗装置。钵苗盘和取投臂均与水平方向倾斜45°布置,取投苗爪在取苗位置和投苗位置之间直线往复运动,缩短了取苗行程。取投苗爪在取投臂上的安装位置固定,与钵苗间距和投苗杯间距对应,省略了分苗环节。钵苗盘移位机构通过横向移动和纵向移动将钵苗输送到取苗位置,实现整排间隔取苗。传动部件采用滚珠丝杠模组,驱动采用步进电机,以PLC为控制器,实现了运动位置精确控制。通过单因素试验分析取投臂回程速度、取投苗爪插入深度和取投苗爪入土角对取投苗效果的影响规律,设计Box-Behnken响应面试验确定最优工作参数。试验结果表明,当取投臂回程速度为300mm/s、取投苗爪插入深度为31mm、取投苗爪入土角为10°时,实际取投成功率为97.0%。配备斜置式自动取投苗装置后,A5-1200型高密度移栽机栽植能力可达到7200株/h,满足密植移栽技术要求。

    Abstract:

    According to agronomic requirements, most leafy vegetables adopt a dense transplanting mode with a plant spacing and row spacing of less than 200mm. However, the automatic seedling picking and throwing devices developed domestically are mostly suitable for transplanting with large plant spacing and row spacing. The gantry arm type seedling picking and throwing device can replace manual operations, but due to the long movement path of the seedling picking claws, the speed of seedling picking and throwing is slow. Therefore, this structure cannot meet the requirements of dense transplanting of vegetables. For the A5-1200 semi-automatic high-density transplanter, an oblique automatic seedling picking and throwing device was designed to address the issue of low transplanting efficiency. The device consisted of a seedling tray displacing mechanism, a picking and throwing arm, and eight claws. The seedling tray and the arm were both arranged at a 45° angle to the horizontal direction, and the claws moved back and forth in a straight line between the seedling picking position and the feeding position, shortening the seedling picking stroke. The installation positions of the claws on the picking and throwing arm were fixed, corresponding to the distance between the seedlings and the distance between the seedling feeding cup, omitting the seedling separation step. The orderly and smoothly operation process was ensured by the PLC control system. The ball screw module was driven by the closed-loop stepper motor in the transmission parts for both the picking and throwing arm and the seedling tray displacing mechanism. To realize the whole row interval seedling picking, the tray displacing mechanism completed a single action within 1s, moved the seedling tray in the horizontal and longitudinal directions, and located the position of the seedlings precisely. The influences of the return speed of picking and throwing arm, the insertion depth and the penetration angle of claw on the picking and throwing effect were analyzed. The Box-Behnken response surface experiments were designed to optimize the working parameters. The results showed that when the return speed of the picking and throwing arm was 300mm/s, the insertion depth of claw was 31mm, and the penetration angle of claw was 10°, the actual success rate of picking and throwing was 97.0%. Equipped with the oblique automatic taking and throwing device, the A5-1200 transplanter had a theoretical transplanting capacity of 7200 plants/h, which met the technical requirements of dense transplanting.

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白晓虎,杜国静,张子浩,邱硕,赵博,田素博.蔬菜密植移栽斜置式自动取投苗装置设计与试验[J].农业机械学报,2025,56(5):300-308. BAI Xiaohu, DU Guojing, ZHANG Zihao, QIU Shuo, ZHAO Bo, TIAN Subo. Design and Experiment of Oblique Automatic Seedling Picking and Throwing Device for Vegetable Dense Transplanting[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):300-308.

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  • 收稿日期:2024-12-13
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  • 在线发布日期: 2025-05-10
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