链勺翘尾自清式半夏精量排种器设计与试验
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陕西省农机研发专项(K4040121337)


Design and Test of Chain Spoon Cocked Tail Self-cleaning Pinellia ternata Precision Seed Metering Device
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    摘要:

    针对半夏种子形状不规则、大小不均匀造成的充种不充分、清种困难等问题,基于链条翻转运动特性,本文提出利用转动惯性力清种方法,设计一种链勺翘尾自清式半夏精量排种器,通过翘尾种勺及水滴形型孔提高充种率,实现自清种。通过对排种器工作过程中种子受力情况及运动状态进行分析,阐述了链勺翘尾自清式排种器工作原理;基于DEM-MBD耦合进行仿真试验,分析种勺充种倾角、链条张紧力和种勺型孔结构参数对排种器工作性能的影响,确定排种器结构参数;设计二次回归正交旋转组合仿真试验,确定种勺型孔最佳结构参数组合:种勺型孔长度为18.6mm、种勺型孔宽度为14.1mm、种勺型孔留种孔深度为8.6mm;为确定排种器最佳作业参数,以主动链轮转速和种层高度为试验因素,进行二次回归正交旋转组合台架试验。试验结果表明,当排种器主动链轮转速为39.2r/min、种层高度为206mm时,排种器作业性能最优,其合格指数为93.37%、重播指数为2.17%、漏播指数为4.46%,研究结果可为球茎类中药材排种器设计提供参考。

    Abstract:

    Aiming at the problems of insufficient seed filling and difficult seed cleaning caused by irregular shape and uneven size of Pinellia ternata seeds, based on the characteristics of chain flipping motion, a method of using rotational inertia force for seed cleaning was proposed. A chain spoon upturned tail self-cleaning Pinellia ternata precision seeder was designed, which improved the seed filling rate and achieved rapid seed cleaning through the spoon upturned tail structure and water droplet shaped holes. By analyzing the force and motion state of seeds during the working process of the seeder, the working principle of the chain spoon self cleaning seeder with upturned tail was explained. Through theoretical calculations and kinematic analysis, simulation experiments were conducted based on DEM-MBD coupling to analyze the effects of different spoon filling angles, chain tension forces, and spoon shaped hole structural parameters on the performance of the seeder. The structural parameters of the seeder were determined. A quadratic regression orthogonal rotation combination simulation experiment was designed to determine the optimal structural parameter combination for spoon shaped holes: spoon shaped hole length was 18.6mm, spoon shaped hole width was 14.1mm, and spoon shaped hole retention depth was 8.6mm. To determine the optimal operating parameters of the seeder, a quadratic regression orthogonal rotation combination bench test was conducted with the driving sprocket speed and seed layer height as experimental factors. The experimental results showed that when the driving sprocket speed of the seeder was 39.2r/min and the seed layer height was 206mm, the operational performance of the seeder was optimal, with a qualification index of 93.37%, a replay index of 2.17%, and a leakage index of 4.46%, the research results can provide a reference for the design of seeders for bulbous Chinese medicinal materials.

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黄玉祥,刘卓韬,杨鑫,冯添,毕于彬,巨晓腾.链勺翘尾自清式半夏精量排种器设计与试验[J].农业机械学报,2025,56(5):279-290. HUANG Yuxiang, LIU Zhuotao, YANG Xin, FENG Tian, BI Yubin, JU Xiaoteng. Design and Test of Chain Spoon Cocked Tail Self-cleaning Pinellia ternata Precision Seed Metering Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):279-290.

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  • 收稿日期:2024-12-15
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  • 在线发布日期: 2025-05-10
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