气动式播种下压力调节装置优化设计与试验
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山东省农机装备研发创新计划项目(2016YF007)和山东省农机研发制造推广应用一体化试点项目(NJYTHSD-202314)


Optimization Design and Experiment of Pneumatic Seeding Downforce Regulating Device
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    摘要:

    针对机械化播种作业过程中地表起伏造成的播种下压力波动、开沟深度稳定性差问题,设计了一种气动式播种下压力调节装置,并分析了该装置运动过程,明确了其主要工作部件下压力空气弹簧扭转变形过程,对播种下压力影响因素和下压力仿形空气弹簧变形过程进行分析,确定了影响播种下压力稳定性空气弹簧主要结构参数为帘线角、活塞半径和活塞锥角。建立了空气弹簧气固耦合有限元仿真模型,以提高播种下压力稳定性为优化指标,进行二次旋转正交组合仿真试验,建立了试验指标与影响因素的回归模型,确定下压力空气弹簧最优结构参数组合:帘线角为38°、活塞半径为42mm、活塞锥角为23°。在最优参数组合下对气动式播种下压力调节装置进行田间试验,试验结果表明,气动式相较于螺旋弹簧式播种下压力调节装置能够有效提高开沟深度稳定性,当作业速度为4、8、12km/h时,开沟深度合格率分别提高8、3、11个百分点,开沟深度变异系数平均降低2.58个百分点,提高了机械化播种时的播深一致性。

    Abstract:

    A pneumatic seeding downforce regulating device was designed to reduce pressure fluctuations caused by surface undulations during mechanized sowing operations, which reduced the stability of seeding depth. The motion process of downforce regulating device was analyzed, and the torsional deformation process of the air spring which was the main working component was clarified. The main structural parameters of the air spring that affected the seeding downforce stability were determined through analyzing the influencing factors of seeding downforce and the deformation process of the air spring, including cord angle, piston radius, and piston angle. In order to determine the optimal parameter combination, a finite element simulation model for gas-solid coupling of air springs was established. Taking improving the downforce stability as the optimization index, a quadratic rotation orthogonal combination simulation experiment was conducted, and a regression model of test indicators and influencing factors was established. Following the principle of reducing the vertical stiffness and ensuring that the vertical output downforce of the air spring met the requirements, the optimal parameter combination for the downforce air spring were determined by simulation experiment: cord angle was 38°, piston radius was 42mm, piston angle was 23°. To verify the effectiveness of theoretical analysis and simulation experiments, the field experiments were conducted on the pneumatic seeding downforce regulating device under the optimal parameter combination, the experimental results showed that the pneumatic seeding downforce regulating device can effectively improve the stability of ditch depth compared with the spiral spring seeding downforce regulating device. When the operating speedwas 4km/h, 8km/h, and 12km/h, the qualified rates of ditch depth were increased by 8, 3 and 11 percentage points respectively, reducing the coefficient variation of ditch depth by an average of 2.58 percentage points, which significantly improved the consistency of seeding depth during mechanized seeding.

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曹鑫鹏,王晨,彭晨,王金星,张宏建,孙林林.气动式播种下压力调节装置优化设计与试验[J].农业机械学报,2025,56(5):257-267. CAO Xinpeng, WANG Chen, PENG Chen, WANG Jinxing, ZHANG Hongjian, SUN Linlin. Optimization Design and Experiment of Pneumatic Seeding Downforce Regulating Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):257-267.

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  • 收稿日期:2024-11-21
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  • 在线发布日期: 2025-05-10
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