柔性带式藠头夹持定向投种装置设计与试验
CSTR:
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家特色蔬菜产业技术体系专项(CARS-24-D-02)


Design and Experiment of Flexible Belt Clamp Directional Discharging Device for Allium chinense
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对藠头(Allium chinense)机械化种植时鳞芽朝向的农艺要求,基于勺夹式藠头排种器设计了一种由喂入挡板、电机、同步带轮、夹持带等组成的柔性带式藠头夹持定向投种装置。对投种装置的喂入、夹持正姿和投种过程进行理论分析,确定了关键部件结构及参数。建立多柔性体动力学和离散元法耦合仿真模型,以投种横卧率、落种横卧率、穴距合格率为试验指标,采用Plackett-Burman试验法开展夹持带倾角、理论输送速度、带速差比、夹持带间距及喂入半径的五因素显著性筛选耦合仿真试验,并以夹持带倾角、理论输送速度、带速差比为试验因素进行回归正交田间试验;通过Box-Behnken中心试验法建立投种横卧率和穴距合格率的回归模型,并开展参数优化,获得最优参数组合为:夹持带倾角65°、理论输送速度0.38m/s、带速差比1.64。在最优参数下进行3次田间试验,结果表明在前进速度0.16m/s的条件下,该装置平均投种横卧率和平均穴距合格率分别为61.11%、78.89%,与回归模型预测值分别相差4.17、1.15个百分点。

    Abstract:

    The Allium chinense, a perennial plant of the Allium genus in the lily family, is predominantly found in the Yangtze River basin and southern regions of China, with a cultivation area exceeding 6.6×104hm2. It boasts a unique flavor and high medicinal and edible value, being extensively exported to countries such as Japan and South Korea. It has become a characteristic industry and foreign exchange product for implementing the “Rural Revitalization” strategy in some areas, with broad market prospects. Currently, the cultivation of Allium chinense largely relies on manual labor, which is physically demanding and costly, thus hindering the industry’s large-scale development. There is an urgent need to develop and apply mechanized planting equipment for Allium chinense. Aiming to address the agronomic specifications regarding the orientation of bud scales and the engineering requirements for low-position discharging during the mechanized planting of Allium chinense, a flexible belt clamp directional discharging device for Allium chinense, based on the spoon clip type seed metering device was engineered. The mechanism comprised a feed deflector, conveyor systems, electric motors, synchronous pulleys, and flexible belts, among other components. The operational principle of the flexible belt clamp seed discharging device was subjected to theoretical analysis, with a focus on the feeding, seed posture correction, and seed discharging processes. This analysis facilitated the determination of the structural design and parametric specifications for critical components. A coupled simulation model was constructed, integrating multi-flexible body dynamics (MFBD) and the discrete element method (DEM). Using response such as the seed horizontal discharging rate, horizontal seeding rate, and qualified rate of hole distance, a significance screening of the coupled simulation experiments was performed, considering five key factors: the clamp belt angle, theoretical conveying speed, belt speed differential ratio, clamp belt spacing, and feeding radius. Subsequently, a regression orthogonal field test was executed, focusing on the clamp belt angle, theoretical conveying speed, belt speed differential ratio as experimental variables. Employing the Plackett-Burman design and the Box-Behnken central composite design, regression models were formulated for the seed horizontal discharging rate and the qualified rate of hole distance. These models were then utilized for parameter optimization, yielding an optimal parameter set: a clamp belt angle of 65°, a theoretical conveying speed of 0.38m/s, and a belt speed difference ratio of 1.64. Field test were conducted under the optimized parameters, and the findings indicated that at a forward speed of 0.16m/s, the average seed horizontal discharging rate and the average qualified rate of hole distance achieved by the device were 61.11% and 78.89%, respectively. The experimental results demonstrated deficits of 4.17 and 1.15 percentage points relative to the model-predicted optima. The outcomes of this research can offer valuable insights for the development and design of mechanized orientation seed planting equipment for Allium chinense.

    参考文献
    相似文献
    引证文献
引用本文

康启新,张国忠,赵状状,刘婉茹,唐楠锐,刘浩蓬.柔性带式藠头夹持定向投种装置设计与试验[J].农业机械学报,2025,56(5):246-256. KANG Qixin, ZHANG Guozhong, ZHAO Zhuangzhuang, LIU Wanru, TANG Nanrui, LIU Haopeng. Design and Experiment of Flexible Belt Clamp Directional Discharging Device for Allium chinense[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):246-256.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2024-12-03
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2025-05-10
  • 出版日期:
文章二维码