免耕播种机可变径切茬圆盘装置设计与试验
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财政部和农业农村部:国家现代农业产业技术体系项目(CARS-03)


Design and Experiment of Variable-diameter Stubble Cutting Disc Device for No-till Planter
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    摘要:

    针对黄淮海麦玉两熟区免耕播种机上被动圆盘式切茬刀在秸秆覆盖量大或土壤强度不足情况下秸秆切断率较低的问题,本文设计了一种可手动调节圆盘直径的切茬刀。该变径切茬刀设有圆盘直径调节机构,可根据不同地块的土壤特性和地表秸秆残茬覆盖量来调整圆盘直径,以实现秸秆高效切割。结合理论分析,确定星齿刀片两刃口间角度为110°,变径圆盘切茬刀最小半径为230mm,最大半径为280mm,在切茬刀调节至确定直径时,变径机构具有自锁功能,保证刀片直径固定不变。土槽试验结果表明,直径为460mm的变径切茬圆盘、平面圆盘、缺口圆盘和波纹圆盘,在相同工况下,圆盘入土深度较深时比较浅时切割性能好,当入土深度为10cm时,变径切茬圆盘秸秆切割性能优于其他类型圆盘,此时秸秆切断率为75.16%,牵引力为355.27N。土槽性能试验结果表明,变径切茬圆盘直径越大秸秆切割性能越好,当圆盘直径为560mm时,秸秆切断率为93.25%;田间验证试验结果表明,当变径切茬圆盘直径为560mm时,秸秆切断率达到98.33%,装置切割秸秆残茬性能良好,可以满足黄淮海地区小麦免耕播种作业农艺和技术要求。

    Abstract:

    A stubble cutter was designed with manually variable disc diameter adjustment for the problem that the passive disc stubble cutter on the no-till planter in the no-tillage seeder in the Huang-Huai-Hai wheat and corn area has a low straw cutting rate in the case of large amount of straw cover or insufficient soil strength. The variable-diameter stubble cutting blade was equipped with a disc diameter adjustment mechanism, which can adjust the disc diameter according to the soil characteristics of different fields and the amount of straw stubble cover on the ground surface in order to realize efficient straw cutting. Combined with theoretical analysis, it was determined that the angle of two edges of star teeth of blade was 110°, the minimum radius of variable diameter disc stubble cutter was 230mm, the maximum radius was 280mm, and when the stubble cutter was adjusted to a certain diameter, the variable diameter mechanism had a self-locking function to ensure that the diameter of blade was fixed. The results of soil bin test showed that the diameter of 460mm variable diameter stubble cutting disc, flat disc, notched disc, and corrugated disc, under the same working conditions, the disc into the soil depth was deeper than the shallow cutting performance, into the soil depth of 10cm, variable diameter stubble cutting disc straw cutting performed better than other types of discs, at this time, the straw cutting rate was 75.16%, the traction force was 355.27N. Soil bin performance tests showed that the larger the diameter of the variable diameter stubble cutting disc was, the better the straw cutting performance was. In the disc diameter of 560mm, the straw-cutting rate was 93.25%. Field validation tests showed that the variable-diameter stubble-cutting disc device in the disc diameter of 560mm, the straw cutting rate was 98.33%, which was good to meet the no-tillage sowing operation of the Huang-Huai-Hai regions of wheat agronomic and technical requirements. The research result can provide a reference for the design of the stubble-cutting device for no-tillage implements.

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仲广远,李洪文,卢彩云,王超,仝振伟,毕津硕.免耕播种机可变径切茬圆盘装置设计与试验[J].农业机械学报,2025,56(5):235-245. ZHONG Guangyuan, LI Hongwen, LU Caiyun, WANG Chao, TONG Zhenwei, BI Jinshuo. Design and Experiment of Variable-diameter Stubble Cutting Disc Device for No-till Planter[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):235-245.

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  • 收稿日期:2024-03-18
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  • 在线发布日期: 2025-05-10
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