基于CFD-DEM的气送式稻麦兼用型高速播种机种子减速器设计与试验
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国家重点研发计划项目(2021YFD2000403)和现代农业产业技术体系建设专项资金项目(CARS-01)


Design and Test of Seed Reducer for Air-fed Rice-Wheat High-speed Seeder Based on CFD-DEM
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    摘要:

    针对气送式稻麦兼用型高速播种机作业时种子输送速度快造成投种精度低、投种不稳定等问题,设计了一种基于旋风减速原理的种子减速器。采用CFD-DEM耦合仿真方法进行单因素试验,确定主要结构因素并选取适宜尺寸区间。为确定种子减速器结构参数,基于单因素试验结果开展了Box-Behnken正交组合仿真试验,结果表明:最佳结构尺寸为圆筒直径D为82.352mm,圆筒长度Ht为101.364mm,排气口直径DP为25.0002mm,锥筒长度Hz为67.9025mm,此时籼稻种子出种口流速V1和种子竖直速度V2分别为5.212m/s和0.462m/s;粳稻种子出种口流速V1和种子竖直速度V2分别为5.339m/s和0.473m/s;小麦种子出种口流速V1和种子竖直速度V2分别为5.341m/s和0.408m/s。台架验证试验结果表明,在出种口处籼稻种子竖直速度为0.411m/s,粳稻种子竖直速度为0.452m/s,小麦种子竖直速度为0.457m/s,与仿真试验结果较符合。条播性能台架试验结果表明,有种子减速器时排种成条效果明显优于无种子减速器情况,而且籼稻、粳稻和小麦排量均匀性变异系数分别由无种子减速器时41.61%、25%和37.84%依次降至9.10%、8.42%和8.49%,满足种子减速器性能要求。研究结果可为后续提高气送式稻麦兼用型播种机播种性能提供指导。

    Abstract:

    In order to solve the problems of low seed feeding accuracy and unstable seed feeding caused by the fast seed conveying speed of the air-fed rice-wheat dual-purpose high-speed seeder, a seed reducer based on the principle of cyclone deceleration was designed. The CFD-DEM coupling simulation method was used to carry out a single factor test to determine the main structural factors and select the appropriate size range. In order to determine the structural parameters of the seed reducer, the Box-Bhnken orthogonal combination simulation test was carried out based on the single factor test results, and the results showed that the optimal structural dimensions were 82.352mm of cylinder diameter D, cylinder length Ht of 101.364mm, exhaust port diameter DP of 25.0002mm, cone length Hz of 67.9025mm, and the indica seed outlet flow velocity V1 and seed vertical velocity V2 were 5.212m/s and 0.462m/s, respectively. The seed flow velocity V1 and seed vertical velocity V2 of japonica rice were 5.339m/s and 0.473m/s, respectively. The flow velocity V1 and seed vertical velocity V2 of wheat seeds were 5.341m/s and 0.408m/s, respectively. The results of bench verification test showed that the vertical velocity of indica rice seeds was 0.411m/s, japonica rice seeds was 0.452m/s, and wheat seeds are 0.457m/s at the seed outlet, which was consistent with the simulation test results. It can be seen from the bench test of strip sowing performance that the effect of strip arrangement with seed reducer was significantly better than that without seed reducer, and the coefficient of variation of displacement uniformity of indica, japonica rice and wheat was decreased from 41.61%, 25% and 37.84% without seed reducer to 9.10%, 8.42% and 8.49%, respectively, which met the performance requirements of seed reducer. The results can provide guidance for improving the seeding performance of air-fed rice-wheat seeder in the future.

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臧英,张美林,黄子顺,姜有聪,钱诚,王在满.基于CFD-DEM的气送式稻麦兼用型高速播种机种子减速器设计与试验[J].农业机械学报,2025,56(5):222-234. ZANG Ying, ZHANG Meilin, HUANG Zishun, JIANG Youcong, QIAN Cheng, WANG Zaiman. Design and Test of Seed Reducer for Air-fed Rice-Wheat High-speed Seeder Based on CFD-DEM[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):222-234.

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  • 收稿日期:2024-12-22
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  • 在线发布日期: 2025-05-10
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