苏打盐碱土秸秆深埋机设计与试验
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国家重点研发计划项目(2023YFD1500602-03)


Design and Experiment of Deep Burial Machine on Sodic Saline-alkali Soil
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    摘要:

    针对苏打盐碱土渗透性差及传统改良设备适应性不足等问题,设计了一种盐碱土秸秆深埋机。采用离散元法(Discrete element method, DEM)与中心复合试验设计法(Central composite design, CCD)对开沟装置进行阶梯减阻优化。结果表明:当深松铲入土深度为38.4cm、入土角为24.7°、刃角为60.1°时,开沟铲阻力为9752.5N,系统总阻力为12401.9N,较对照组分别降低27.7%和0.4%。对优化组合参数进行田间验证,可得系统总阻力为14500.5N,较对照组增加2.6%;开沟铲所受阻力11801.8N,较对照组降低16.5%。开沟平均深度39.1cm(变异系数5.06%),平均宽度9.4cm(变异系数5.16%),说明设备在作业稳定性上具备较高一致性。秸秆填充深埋合格率80%,表明设备能够较好地完成填埋任务。通过结构设计与参数优化有效解决了苏打盐碱土开沟作业中高阻低效问题,为盐碱地改良提供了可靠的技术装备支撑。

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    In response to the low permeability of sodic saline soils and the limited adaptability of conventional reclamation equipment, a specialized machine was designed for saline-alkali soil improvement based on deep straw incorporation. Soil column experiments revealed that filling the 20~40cm soil layer with straw increased permeability by 59.52%. A stepped drag-reduction optimization of the trenching device was conducted by using the discrete element method (DEM) and central composite design (CCD). The results showed that at subsoiler shovel working depth of 38.4cm, penetration angle of 24.7°, and blade angle of 60.1°, the trenching shovel resistance reached 9752.5N, while the total system resistance was 12401.9N, representing decreases of 27.7% and 0.4% compared with that of the control, respectively. Field validation of the optimized parameter combination revealed that the total system resistance reached 14500.5N, a 2.6% increase compared with that of the control, whereas the trenching shovel resistance dropped by 16.5% to 11801.8N. The average trenching depth was 39.1cm (coefficient of variation 5.06%), and the average trenching width was 9.4cm (coefficient of variation 5.16%), demonstrating a high degree of operational consistency. The straw burial qualification rate was 80%, indicating that the equipment was capable of effectively accomplishing the deep burial task. Through structural innovation and parameter optimization, the research can effectively address the high-resistance, low-efficiency issues inherent to trenching in sodic saline soils, providing a reliable technical and equipment solution for saline-alkali land improvement.

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王宇星,王晓燕,李洪文,王庆杰,高世杰,刘迪.苏打盐碱土秸秆深埋机设计与试验[J].农业机械学报,2025,56(5):202-212. WANG Yuxing, WANG Xiaoyan, LI Hongwen, WANG Qingjie, GAO Shijie, LIU Di. Design and Experiment of Deep Burial Machine on Sodic Saline-alkali Soil[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):202-212.

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  • 收稿日期:2025-02-09
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  • 在线发布日期: 2025-05-10
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