采棉机关键技术研究现状与展望
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江苏大学农业工程学部项目(NGXB20240102)、江苏省自然科学基金青年基金项目(BK20210777)和省部共建现代农业装备与技术协同创新中心项目(XTCX2014)


Development Status and Prospect of Research on Key Technologies of Cotton Pickers
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    摘要:

    机采棉已经成为我国、特别是棉花主产区的主要种植模式。采棉机是用于机采棉收获的关键装备,也是农业机械高端装备的典型代表。本文从采棉机的作业过程与原理出发,围绕籽棉采摘、籽棉汇集输送、籽棉压缩打包、底盘驱动行走、整机智能调控等方面进行文献梳理,分析了当前研究的热点、难点、问题与不足。我国采棉机经过政府引导发展与市场自由竞争,在引进、消化和吸收国外先进技术基础上,已经形成完备的采棉机科研与制造体系。我国采棉机在采摘头堵塞机理、气力输送流场动态演变、底盘载荷谱等方面存在基础科学问题尚未解决;打包机构等结构设计方案创新性、原创性不足,仍受制于国外专利;运行状态监测、智能作业水平较高,但缺乏籽棉流量、棉包密度/湿度等高精度专用传感器。针对上述问题和不足,从棉花采摘机理、气力输送高保真度仿真分析、行走底盘动力学分析与优化、打包机构创新设计、整机智能调控等方面对未来研究方向进行了分析和展望,提出了未来应对采棉机存在的问题和不足加以重点研究。

    Abstract:

    Machine-picked cotton has been the main cotton planting mode in China, especially in the main cotton producing areas. Cotton pickers are key equipment for harvesting machine-picked cotton and are also typical representatives of high-end agricultural machinery. Starting from the operation process and principle of cotton pickers, the literature on unginned cotton picking, unginned cotton collection and transportation, unginned cotton compression and packaging, chassis driving and walking, and intelligent control of the whole machine were introduced, and the topics, difficulties, problems, and shortcomings of current research were analyzed. After the development of government guidance and free market competition, the research, development, and manufacturing systems of cotton pickers have been formed in China, based on the introduction, digestion and absorption of foreign advanced technologies. However, there were still some basic scientific problems in cotton pickers, such as the blocking mechanism of the picking head, the dynamic evolution of the pneumatic conveying flow field, and the chassis load spectrum, which have not been solved. The structural design schemes such as the baling mechanism were not innovative and original enough and were still subject to foreign patents. The operation status monitoring and intelligent operation levels were high, but there was a lack of high-precision special sensors such as unginned cotton flow, cotton bale density/humidity. In view of the above problems and shortcomings, the future research direction was analyzed and prospected from the aspects of unginned cotton picking mechanism, high-fidelity simulation analysis of pneumatic conveying, dynamic analysis and optimization of walking chassis, innovative design of baling mechanism, and intelligent control, which can provide reference for the optimization and design, production and manufacturing, and the control of cotton pickers.

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石茂林,高小雅,张卫东,冉康力,钟良意,徐立章.采棉机关键技术研究现状与展望[J].农业机械学报,2025,56(5):167-183. SHI Maolin, GAO Xiaoya, ZHANG Weidong, RAN Kangli, ZHONG Liangyi, XU Lizhang. Development Status and Prospect of Research on Key Technologies of Cotton Pickers[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):167-183.

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  • 收稿日期:2024-07-22
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  • 在线发布日期: 2025-05-10
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