基于电阻法的棉花束纤维回潮率检测方法
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国家重点研发计划项目(2022YFD2002400)、兵团科技攻关计划项目(2023AB014、2022DB003)、新疆棉花产业技术体系专项(XJARS-03)和石河子大学高层次人才科研启动项目(CJXZ202104)


Moisture Regain Detection of Cotton Bundle Fibers Based on Resistance Method
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    摘要:

    回潮率严重影响棉花品质检测结果,精确测量回潮率对棉花分级意义重大。针对在棉花束纤维断裂比强度检测中回潮率的补偿校正问题,提出了一种基于电阻法的棉花束纤维回潮率检测方法。通过搭建电阻-图像同步采集平台,利用图像特征表征棉层厚度,探究在电阻法测回潮率时,电极间距、温度及棉层厚度对电阻测量的影响规律,建立以电阻、温度为输入变量的多元预测模型。实验结果表明:图像灰度特征与电阻高度相关且呈非线性关系,探明了棉层厚度对电阻测量的影响规律;电阻在电极间距为2~12mm范围内呈显著正相关,解释了电极间距增大导致电阻测量误差扩大的内在机制,基于此,确立电极间距2mm为最优检测参数,验证了该参数下不同品质棉花束纤维电阻无显著性差异(P>0.05)。进行32组4.44%~12.2%回潮率棉样实验,结果显示随机森林(Random forest, RF)模型预测精度最优,其R2为0.99,均方根误差为0.24%。本研究突破传统松散团状棉纤维回潮率检测限制,实现了束状纤维回潮率快速测量,可为棉花断裂比强度等物理性能指标的精准补偿校正提供技术支撑。

    Abstract:

    The moisture regain rate significantly affects the test results of cotton quality indicators. Accurately measuring the moisture regain rate is of great significance for cotton grading. Aiming at the compensation and correction of the moisture regain rate during the detection of the breaking tenacity of cotton bundle fibers, a method for detecting the moisture regain rate based on the resistance method was proposed. By building a resistance-image synchronous acquisition platform and using image features to represent the fiber thickness, the influence laws of the electrode distance, temperature, and fiber thickness on the resistance measurement during the moisture regain rate measurement were explored, and a multiple prediction model with resistance and temperature as input variables was established. Experiments showed that the gray-scale features of the image were highly correlated with the resistance value and showed a non-linear relationship, and the influence law of the fiber thickness on the resistance measurement was ascertained. The resistance value had a significant positive correlation with the electrode distance within the range of 2~12mm. The intrinsic mechanism of the increase in electrode spacing leading to the expansion of resistance measurement error was explained. Based on this, an electrode distance of 2mm was determined as the optimal detection parameter, and it was verified that there was no significant difference in the resistance of different quality fibers under this parameter (P>0.05). Through experiments on 32 groups of cotton samples with a moisture regain rate of 4.44%~12.2%, the results showed that the random forest (RF) model had the best prediction accuracy, with R2 of 0.99 and RMSE of 0.24%. This study broke through the limitations of traditional moisture regain detection methods for loose cotton fibers and enabled rapid measurement of bundled fibers. It can provide reliable technical support for the precise compensation and correction of physical property indicators such as the breaking tenacity of cotton, and promote the development of intelligent cotton quality detection.

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张建强,黄杰,常金强,崔国金,王洋,张若宇.基于电阻法的棉花束纤维回潮率检测方法[J].农业机械学报,2025,56(5):150-158. ZHANG Jianqiang, HUANG Jie, CHANG Jinqiang, CUI Guojin, WANG Yang, ZHANG Ruoyu. Moisture Regain Detection of Cotton Bundle Fibers Based on Resistance Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):150-158.

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  • 收稿日期:2025-01-10
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  • 在线发布日期: 2025-05-10
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