棉花精量铺膜穴播机作业质量监测系统设计与试验
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国家重点研发计划项目(2022YFD2002400)和兵团财政科技计划项目(2023AB014)


Design and Test of Operation Quality Monitoring System for Cotton Precision Film-laying Hole Seeder
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    摘要:

    为实时监测棉花精量铺膜播种作业过程,提高棉花精量铺膜穴播机智能化水平,以白色光源色标传感器和高清网络相机作为主要监测元件,基于Vision Assistant视觉助手,设计了棉花精量铺膜穴播机作业质量监测系统。该系统由播种监测模块、铺膜监测模块及可视化模块构成,其中播种监测模块包括播种状态监测传感器、接近开关传感器等;铺膜监测模块主要由高清网络相机构成;可视化模块包括数据采集模块、工控机等。利用Labview软件图形化编程,搭载多功能工控机,通过功能选择控件运行指定功能程序,实现播种质量(播量、漏播量)、铺膜质量(采光面宽度、采光面覆土宽度、采光面破损面积)及作业工况实时监测。作业质量监测系统台架试验及田间试验结果表明:该系统工作稳定可靠,播量监测准确率达92%以上,采光面宽度监测准确率达94%以上,采光面破损面积监测准确率达81%以上,采光面覆土宽度监测准确率达90%,满足棉花精量铺膜穴播机作业质量监测系统实际要求,可为棉花铺膜播种作业质量评价提供技术支持。

    Abstract:

    Aiming to monitor the process of cotton precision seeding and laying film operation for real-time, and improve the intelligence level of the cotton precision film-laying hole seeder, employing white light source color code sensors and high-definition network cameras as primary monitoring components, a cotton precision film-laying hole seeder operation quality monitoring system was designed based on Vision Assistant. The system consisted of three modules: the seeding monitoring module, film-laying monitoring module and visualization module. Among them, the seeding monitoring module included a seeding status monitoring sensor, a proximity switch sensor, etc. the film-laying monitoring module was mainly composed of a high-definition network camera; the visualization module includes data acquisition module, industrial control computer, etc. Using Labview software graphical programming, equipped with a multi-functional industrial computer, this system achieved real-time monitoring of seeding quality (seeding amount, missed seeding amount), film-laying quality (lighting surface width, lighting surface soil covering width, lighting surface damage area), and operation conditions by running specific function programs through function selection controls. The results of the quality monitoring system bench and field test results showed that the system worked stably and reliably, the monitoring accuracy rate of seeding amount reached over 92%, the monitoring accuracy rate of lighting surface width reached over 94%, the monitoring accuracy rate of lighting surface damage area reached over 81%, and the monitoring accuracy of lighting surface soil covering width reached over 90%. It met the actual requirements of the cotton precision film-laying hole seeder operation quality monitoring system and provided technical support for quality evaluation film-laying sowing operation. It was of great significance to improve the quality and efficiency of cotton cultivation.

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白圣贺,苑严伟,牛康,周利明,赵博,于永良.棉花精量铺膜穴播机作业质量监测系统设计与试验[J].农业机械学报,2025,56(5):49-58. BAI Shenghe, YUAN Yanwei, NIU Kang, ZHOU Liming, ZHAO Bo, YU Yongliang. Design and Test of Operation Quality Monitoring System for Cotton Precision Film-laying Hole Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):49-58.

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  • 收稿日期:2025-02-19
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  • 在线发布日期: 2025-05-10
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