大功率外啮合齿轮泵吸油流道结构优化与试验
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广西科技重大专项(桂科AA23023012)、国家自然科学基金项目(52075233)和柳州市科技计划项目(2022ABC0101)


Optimization and Verification to Suction Runner Structure of High-power External Gear Pump
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    摘要:

    大功率外啮合齿轮泵在高转速运行时容积效率较低,无法满足电动工程机械高速化需求。首先建立传统泵三维模型,并基于三维模型的结构参数推导齿腔吸油流量-压力数学模型,对数学模型进行分析,提出一种基于“π”形槽设计的吸油流道优化方案;然后采用Pumplinx对全因子正交设计的结构参数进行计算,建立优化泵容积效率的预测模型;最后通过试验验证优化泵的性能。结果表明:径向吸油时,过流面积小,齿腔充满油液所需的瞬时压力较大,且高转速运行时,齿腔充液时间缩短,导致泵高转速运行时容积效率快速下降;通过径向-轴向联合吸油的方法,在3000r/min时所需Δp≥0.1MPa的最小齿腔容积占比比径向吸油减小42.62个百分点,具有较高齿腔充液率;被优化结构参数对容积效率的影响程度从大到小依次为d2、Rm、d1,且容积效率预测模型R2为0.9971,具有较高可靠性;传统泵运行转速大于2700r/min时容积效率快速下降,在3000r/min时容积效率降至81.87%,而优化泵在2700r/min后容积效率下降趋势较为缓慢,在2800、2900、3000r/min下容积效率分别提高1.8、6.79、11.64个百分点。

    Abstract:

    The volume efficiency of the high-power external gear pump is insufficient at high speeds, rendering it inadequate for meeting the demands of high-speed electric construction machinery. Firstly, the 3D model of the traditional pump was established, and the mathematical model of the oil suction flow-pressure of the tooth cavity was derived based on the obtained structural parameters. Furthermore, an optimization scheme of oil suction runner based on “π” groove design was proposed to improve the volume efficiency by analyzing the mathematical model of oil suction flowpressure in the tooth cavity. Then the structural parameters of the full factor orthogonal design were simulated by using Pumplinx, and a prediction model for optimizing pump volume efficiency was established. Finally, the performance of the optimized pump was verified by experiments. The results showed that when the radial oil suction was small, the instantaneous pressure required by the tooth cavity to fill the oil was large, and the filling time of the tooth cavity was shortened when the pump was running at high speed, which was the main reason for the decrease of the volume efficiency of the pump at high speed. Through the combined radial and axial oil suction method, the minimum volume ratio required for radial oil suction (Δp≥0.1MPa) was reduced by 42.62 percentage points at 3000r/min, resulting in a high liquid filling rate of the tooth cavity. The influence degree of the optimized structural parameters on the volume efficiency was d2, Rm, d1 in order from large to small, and the prediction model for volume efficiency, with an R2 value of 0.9971, demonstrating high reliability. The volume efficiency of the traditional pump was decreased rapidly when the operating speed exceeded 2700r/min, and dropped to 81.87% at 3000r/min. However, the optimized pump exhibited a gradual decline in volume efficiency beyond 2700r/min. However, the volume efficiency of the optimized pump experienced a slow decrease. In comparison with traditional pump, there was an increase in volume efficiency by 1.8 percentage points, 6.79 percentage points, and 11.64 percentage points, respectively at speeds of 2800r/min, 2900r/min, and 3000r/min.

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汤荣福,冀宏,王素燕,李彦泽,代鹏云.大功率外啮合齿轮泵吸油流道结构优化与试验[J].农业机械学报,2025,56(4):563-570. TANG Rongfu, JI Hong, WANG Suyan, LI Yanze, DAI Pengyun. Optimization and Verification to Suction Runner Structure of High-power External Gear Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):563-570.

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  • 收稿日期:2024-11-12
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  • 在线发布日期: 2025-04-10
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