基于离散元法的粉碎机筛网冲击特性与粉碎颗粒接触参数标定研究
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国家重点研发计划项目(2021YFD1300305)


Analysis of Impact Characteristics of Hammermill Screen Based on Discrete Element Method and Calibration of Contact Parameters of Crushed Particles
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    摘要:

    原料粉碎是饲料加工的重要工艺环节,锤片式粉碎机筛网破损是常见的故障。针对筛分式粉碎机筛网破损识别装置中颗粒筛分过程离散元仿真缺乏粉碎颗粒有效接触参数,数值模拟不准确等问题,以玉米为试验材料,在获得粉碎机筛网冲击特性和粉碎玉米颗粒粒度分布特征的基础上,选择粉碎玉米颗粒的特征粒径制作试验样本,采用碰撞斜板法和漏斗法试验结合离散元仿真,以多面体颗粒模型代表粉碎玉米颗粒,对粉碎玉米颗粒接触参数进行标定。研究结果表明,筛网上部和下部的平均冲击强度和更大且冲击频率高,更容易破损,粉碎玉米颗粒间和粉碎玉米颗粒与碳钢间碰撞恢复系数分别为0.14和0.44,仿真验证试验相对误差为0.56%和1.95%,粉碎玉米颗粒间和粉碎玉米颗粒与碳钢间动摩擦因数分别为0.77和0.85,仿真验证试验相对误差为3.04%和3.56%。研究结果为解析粉碎机筛网冲击特性和筛分式筛网破损识别装置优化提供基础数据和理论依据。

    Abstract:

    Crushing of raw materials is an important process step in feed processing, and hammermill screen breakage is a common failure. Aiming at problems such as the lack of effective contact parameters of crushed particles and inaccurate numerical simulation in the discrete element simulation of the particle screening process in the screen breakage identification device, maize was used as test material to obtain the impact characteristics of the hammermill screen, and on the basis of the particle size distribution characteristics of crushed maize particles, the characteristic particle diameter of crushed maize particles was selected to make test samples. The collision ramptest and funnel test were combined with discrete element simulation. The polyhedral particle model was used to represent the crushed maize particles. The crushed maize particles contact parameters were calibrated.Results showed that the sum of average impact strength of the upper and lower parts of the screen was great and the impact frequency was high, making it easier to break. The coefficients of restitution between crushed maize particles and between crushed maize particles and carbon steel were 0.14 and 0.44, respectively, simulation verification test indicated that the relative errors were 0.56% and 1.95%. The kinetic friction coefficients between crushed maize particles and between crushed maize particles and carbon steel were 0.77 and 0.85, respectively. The relative errors of the simulation verification test were 3.04% and 3.56%.The research result can provide basic data and theoretical basis for analyzing the impact characteristics of the hammermill screen and optimizing the screen breakage identification device.

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张伟健,江善晨,孔宪锐,耿婕,牛智有,李洪成.基于离散元法的粉碎机筛网冲击特性与粉碎颗粒接触参数标定研究[J].农业机械学报,2025,56(4):501-511. ZHANG Weijian, JIANG Shanchen, KONG Xianrui, GENG Jie, NIU Zhiyou, LI Hongcheng. Analysis of Impact Characteristics of Hammermill Screen Based on Discrete Element Method and Calibration of Contact Parameters of Crushed Particles[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):501-511.

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  • 收稿日期:2024-02-23
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  • 在线发布日期: 2025-04-10
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