单频/双频狭缝超声设备压电-声-结构仿真模拟计算与试验
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国家自然科学基金面上项目(32072349)


Piezoelectric-acoustic-structural Simulation Calculation Based on Mono- and Dual-frequency Slit Ultrasonic Equipment
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    摘要:

    超声是一种有工业应用前景的食品物理加工技术。为开发适合食品加工的超声设备,利用COMSOL多物理场仿真软件对狭缝式连续超声设备在单频(28、40kHz)和双频(28/40kHz)模式下的声场分布进行了数值模拟计算,并通过铝箔腐蚀试验对仿真模型计算的准确性进行了验证。仿真结果表明,单频超声声场在换能器正下方产生负相位声压,在换能器周围辐射交汇区域形成振动稳定的正相位声压。铝箔腐蚀结果证实铝箔表面在负相位声压区呈现不规则波浪型形变,在正相位声压区呈现颗粒状点蚀。通过仿真数据计算超声声场在换能器正下方以及换能器周围辐射区域绝对总声压的相对标准差得出28kHz最低相对标准差为0.764,40kHz最低相对标准差为0.960,28/40kHz最低相对标准差为0.658。28/40kHz双频超声最低相对标准差是28kHz单频超声声场的86.1%,是40kHz单频超声声场的68.5%。研究表明双频超声声场分布更为均匀。本研究可以为研发高效的食品超声加工装备提供依据,为狭缝连续式超声用于食品加工提供指导。

    Abstract:

    Ultrasound is a physical food processing technology with promising industrial application prospects. To develop an ultrasound device suitable for food processing, the COMSOL multiphysics simulation software was used to numerically simulate and calculate the sound field distribution of a slit-type continuous ultrasound device under single-frequency (28kHz and 40kHz) and dual-frequency (28/40kHz) modes. The accuracy of the simulation model calculation was verified through an aluminum foil corrosion test. The simulation results showed that the single-frequency ultrasound sound field generated a negative-phase sound pressure directly below the transducer, and a positive-phase sound pressure with stable vibration was formed in the radiation intersection area around the transducer. The results of the aluminum foil corrosion test confirmed that the surface of the aluminum foil showed an irregular wavy deformation in the negative-phase sound pressure area and a granular pitting corrosion in the positive-phase sound pressure area. By calculating the relative standard deviation of the absolute total sound pressure of the ultrasound sound field directly below the transducer and in the radiation area around the transducer from the simulation data, it was obtained that the lowest relative standard deviation of 28kHz was 0.764, the lowest relative standard deviation of 40kHz was 0.960, and the lowest relative standard deviation of 28/40kHz was 0.658. The lowest relative standard deviation of the 28/40kHz dual-frequency ultrasound was 86.1% of that of the 28kHz single-frequency ultrasound sound field and 68.5% of that of the 40kHz single-frequency ultrasound sound field. The research result showed that the distribution of the dual-frequency ultrasound sound field was more uniform, which can provide a basis for the research and development of efficient food ultrasound processing equipment and offer guidance for the application of slit continuous ultrasound in food processing.

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程宇,石小龙,伍娟,刘伟民,马海乐.单频/双频狭缝超声设备压电-声-结构仿真模拟计算与试验[J].农业机械学报,2025,56(4):493-500. CHENG Yu, SHI Xiaolong, WU Juan, LIU Weimin, MA Haile. Piezoelectric-acoustic-structural Simulation Calculation Based on Mono- and Dual-frequency Slit Ultrasonic Equipment[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):493-500.

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  • 收稿日期:2024-03-04
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  • 在线发布日期: 2025-04-10
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