不同叶顶间隙条件下斜式轴流泵空化流动与能量性能研究
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江苏省自然科学基金项目(BK20241520)和江苏省创新支撑计划国际科技合作项目(BZ2023047)


Numerical Study on Effect of Tip Clearance on Cavitating Flow and Energy Performance of Slanted Axial-flow Pump
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    摘要:

    叶顶间隙不可避免地存在于轴流泵的叶轮室内,其所诱导产生的叶顶间隙泄漏涡及其空化流动极易造成扬程效率等关键性能参数的降低,并伴随振动、噪声等不良现象的增强,严重影响轴流泵的安全稳定高效运行,甚至造成水泵装置的损坏。为了研究叶顶间隙对水泵装置空化流动特性的影响,基于计算流体力学采用SST-CC模型结合ZGB空化模型对某倾斜安装的轴流泵(斜式轴流泵)开展数值研究,叶顶间隙尺寸选取小(δ/R=0.0010)、中(δ/R=0.0033)、大(δ/R=0.0067)以及无叶顶间隙4个方案,分析空化与水泵能量性能的相互作用关系。结果表明:叶顶间隙可降低斜式轴流泵的能量性能,所产生的能量损失与叶顶间隙尺寸呈正相关。空化流态方面,小叶顶间隙方案与无叶顶间隙方案相差较小,空化形态主要呈现为叶面空化;但是在中、大叶顶间隙方案中可见明显的片状空化,其与叶面空化相融合,最终形成楔形空化区。通过叶轮吸力面的流态和边界涡量流分布得知,空化导致叶轮吸力面产生水流汇聚,随后流向叶顶区域并导致流动分离;流动分离与叶轮尾流相互作用,并最终形成叶道涡。这种现象随着叶顶间隙尺寸的产生与增加呈现出更明显、更高程度的趋势。此外,针对叶顶间隙区域的三维流态分析表明,空化区域与叶顶间隙泄漏流区域高度重合,即片状空化为叶顶间隙泄漏流挟带空化气泡所形成。通过熵产理论分析表明,空化工况下斜式轴流泵能量性能下降的主要因素为叶道涡和叶顶间隙泄漏涡,两种涡的强度、影响范围及其造成的能量损失随着叶顶间隙尺寸的增加而增加。

    Abstract:

    The tip clearance is unavoidable due to the rotation of the impeller during the operation of the hydraulic machinery. The tip leakage vortex and its cavitating flow due to the tip clearance can easily lead to the reduction of key performance parameters such as the pump head and efficiency, and with the enhancement of adverse phenomena such as vibration and noise, which seriously deteriorated the safe, stable and efficient operation of the axial-flow pump, and even caused damage to the pump device. In order to study the effect of tip clearance on the cavitation in a pump unit, slanted axialflow pumps without tip clearance and with three different tip clearances (δ/R=0.0010, 0.0033 and 0.0067) were numerically studied based on SST-CC model and ZGB cavitation model. The study focused more on the correlation between the cavitation and energy performance of the pump. The results showed that the tip clearance mattered the energy performance of the slanted axialflow pump under both free and cavitation conditions, and the energy loss due to this got larger as the tip clearance was increased. The cavitation flow pattern of the case with narrow tip clearance (δ/R=0.001) had little difference from that of the case without tip clearance, and both of them presented as the blade surface cavitation. However, in the cases with the larger tip clearances (δ/R=0.0033 and 0.0067), the sheet cavitation clearly appeared and merged with the blade surface cavitation to form a wedge-shaped cavitation. The cavitation led the phenomenon that water convergence and flow separation on the suction surface, and the interaction between the flow separation and wake flow from the impeller resulted in the passage vortex. This phenomenon was shown to be more pronounced and higher as the tip clearance appeared and increased. Besides, the cavitation and tip leakage flow regions were highly coexisting, indicating that the sheet cavitation was generated by the cavitation bubbles carried by the tip leakage flow. The energy performance of slanted axialflow pump under the cavitation condition was mainly caused by the passage vortex and the tip leakage vortex, and the intensity, scope and energy loss caused by both vortexes was increased with the increase of tip clearance size.

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费照丹,徐辉,牟童,冯建刚,郑源,陈曜辉.不同叶顶间隙条件下斜式轴流泵空化流动与能量性能研究[J].农业机械学报,2025,56(4):293-302,334. FEI Zhaodan, XU Hui, MU Tong, FENG Jian’gang, ZHENG Yuan, CHEN Yaohui. Numerical Study on Effect of Tip Clearance on Cavitating Flow and Energy Performance of Slanted Axial-flow Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):293-302,334.

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  • 收稿日期:2024-04-24
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  • 在线发布日期: 2025-04-10
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