西北旱作区多模转向减粘碎土型马铃薯联合收获机设计与试验
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国家重点研发计划项目(2023YFD200090502)、甘肃省重大专项项目(22ZD6NA046)、甘肃省现代丝路寒旱农业科技支撑项目(GSLK-2021-14)和甘肃省优秀研究生“创新之星”项目(2022CXZX-640)


Design and Experiment of Potato Combine Harvester Based on Multiple Steering Modes and Anti Adhesion Soil Fragmentation Type
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    摘要:

    针对西北梯田地田小路窄的典型作业工况,马铃薯联合收获掉头转弯困难,以及大垄双行覆膜覆土种植方式下,多数联合收获装备存在作业效率低、分离效果差、伤薯率及含杂率高等问题,本文设计一种多模转向减粘碎土型马铃薯联合收获机。该机一次性完成挖掘、薯土分离、薯膜分离、清洁分选、收集装袋、自动卸袋等工作。结合西北梯田地马铃薯主产区收获农艺要求及作业工况,确定了整机结构和关键参数。利用仿生学原理、三维扫描技术、逆向工程建模方法和动力学数值分析等方法,设计并确定了多模转向轮式底盘、复合仿生楔形挖掘铲装置、碎土型分离升运装置、膜秧清除装置、人工除杂与自动清选装置等关键部件结构及核心参数。对整机进行设计并进行了田间试验。田间试验结果表明,平均损失率为1.98%,平均伤薯率为1.59%,平均破皮率为2.15%,平均含杂率为1.84%,平均生产率为0.21~0.36hm2/h。设计的多模转向减粘碎土型马铃薯联合收获机各项试验指标均满足国家及行业标准要求。

    Abstract:

    Potato (Solanum tuberosum L.), the fourth-largest staple crop in China, is widely cultivated in the northwest dryland farming regions. Focusing on the typical operating conditions in northwest terraced fields, where plots are small, irregularly shaped, and roads are narrow, which caused significant difficulties for potato combine harvesters when turning and maneuvering in the field. The predominant planting method in this region involved large ridged double-row planting with black plastic film covering and soil placed on top. Many harvesters in the area faced issues such as low operational efficiency, poor tuber-soil separation performance, high tuber damage rates, and high impurity rates. To address these challenges, a potato combine harvester based on multiple steering modes and anti adhesion soil fragmentation type was designed. This harvester can simultaneously perform multiple operations, including digging, tuber-soil separation, membrane separation, surface soil cleaning, sorting, collection, bagging, and automatic unloading. The overall structure of the machine and its key operational parameters were determined based on the harvesting agronomic requirements and field conditions in the primary potato-producing areas of northwest terraced fields. Initially, relevant design principles from automotive and tractor engineering were applied to determine the structure and key parameters of a multi-mode steering wheeled chassis. Furthermore, inspired by the burrowing principle of the northwest mole’s head, bionic research methods were employed. Using 3D scanning technology and reverse engineering, the geometric parameters of the mole’s head were obtained, and a composite biomimetic wedge-shaped digging shovel device was designed. A dynamics model analysis approach was then used to specifically determine the operational parameters and force analysis for the multi-mode steering wheeled chassis, the composite biomimetic wedge-shaped digging shovel device, the soil-crumbling separation and conveying device, agricultural film and seedling removal device, as well as the manual impurity removal and automatic grading device. Based on these research findings, the entire machine was thoroughly designed by using 3D modeling and 2D drafting, and a prototype was manufactured. Field tests were conducted, and the results showed that the loss rate was 1.98%, the tuber damage rate was 1.59%, the skin-breaking rate was 2.15%, the impurity rate was 1.84%, and the productivity ranged from 0.21hm2/h to 0.36hm2/h. The potato combine harvester based on multiple steering modes and anti-adhesion soil fragmentation type met national and industry standards in all test indicators, providing valuable reference for the mechanization of potato harvesting in northwest dryland areas.

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王虎存,赵武云,孙伟,孟养荣,高奎增,史瑞杰.西北旱作区多模转向减粘碎土型马铃薯联合收获机设计与试验[J].农业机械学报,2025,56(4):252-263. WANG Hucun, ZHAO Wuyun, SUN Wei, MENG Yangrong, GAO Kuizeng, SHI Ruijie. Design and Experiment of Potato Combine Harvester Based on Multiple Steering Modes and Anti Adhesion Soil Fragmentation Type[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):252-263.

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  • 收稿日期:2025-01-10
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  • 在线发布日期: 2025-04-10
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