分体式蔬菜育苗基质装穴机设计与试验
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杨凌示范区种子孵化项目(2022-JSCY-05)


Design and Experiment of Split-type Substrate Filling Machine for Vegetable Plug-tray Seedling
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    摘要:

    针对我国中小型育苗工厂育苗机械化程度低、不同批次标准化难控制、缺少芽苗播种辅助机械等问题,设计了一台轻简化分体式蔬菜育苗基质装穴机,主要包含5部分:搅拌机构、出料机构、穴盘传送系统、刮平机构与控制系统;试验结果显示其能够依次完成基质的加药预湿搅拌、出料、装穴以及穴盘基质刮平等工序,以及数字化显示预湿基质的温湿度、pH值和电导率(EC);当出料口直径为34mm、双螺旋布料辊转速为80r/min、输送带运送速度为0.44m/s时,基质装穴合格率最高,达到99.05%,此时装盘效率为300盘/h;所选传感器可数字化显示搅拌后基质的温度、湿度、pH值EC值,便于大批量标准化工厂育苗。

    Abstract:

    Due to the low mechanization and standardization level of the vegetable seedling and the lack of germinated-seed assisted planting machine in the small and medium-sized seedling factory of China, a simple split-type substrate filling machine for factory vegetable plug-tray seedling was developed. It mainly included five parts: stirring sub-system, discharge subsystem, tray transmission sub-system, screeding sub-system and control sub-system. The test results showed that it can successively finish the pre-wetting stirring, discharging, plug-tray filling and scraping on the plug-tray, and further digitally display the temperature and humidity, pH and EC values of the pre-wetting seedling nursing substrate. When the diameter of the hole in the bottom of the discharge port was 34mm, the rotation speed of the double helical substrate-distributing roller was 80r/min, and the moving speed of the conveyor belt was 0.44m/s, the machine had the best performance in the plug-tray filling, reaching 99.05%. At this time, the filling efficiency was 300 plug trays/h, and the selected sensor can digitally show the temperature, humidity, pH and EC values of the substrate so that large quantities of standardized factory seedlings can be achieved.

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羊军,刘影,李智国,张海娟,周永科.分体式蔬菜育苗基质装穴机设计与试验[J].农业机械学报,2025,56(4):224-230,292. YANG Jun, LIU Ying, LI Zhiguo, ZHANG Haijuan, ZHOU Yongke. Design and Experiment of Split-type Substrate Filling Machine for Vegetable Plug-tray Seedling[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):224-230,292.

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  • 收稿日期:2024-02-17
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  • 在线发布日期: 2025-04-10
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