铺料式排种器试验台设计与验证
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国家重点研发计划项目(2022YFD2300100)和山东省重点研发计划-山东省泰山产业领军人才工程高效生态农业创新类项目( LJNY202104)


Design and Verification of Material-laying Seed Meter Test Bench
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    摘要:

    针对试验台检测排种器时未考虑种子触土偏移,导致检测结果理想化的问题,设计了一款铺料式排种器试验台。论证了试验台检测机理与地轮驱动式播种机排种机理之间的差异以及播种机所排种子残余速度的形成机理,推导出播种机残余速度的计算公式,并计算出工作速度为2.12km/h的花生分层施肥旋耕起垄播种机残余速度为0.25~0.42m/s。使用EDEM软件进行仿真分析,并记录球型种子与具有各向异性种子(以花生为例)在投种高度10~20cm、残余速度0~0.42m/s以及30种触土方式时的偏移距离与坠入深度,结果表明:种子坠入深度越大,偏移距离越小;残余速度一定、投种高度过低时,种子的坠入深度较小、偏移距离较大;投种高度越大、残余速度越小时,种子坠入深度越大、偏移距离越小;角速度与残余速度的特定组合可以减少种子偏移距离。使用本试验台对旋耕播种机的排种器进行中心组合试验,得到该排种器在工作速度为2km/h、投种高度为15cm、残余速度为0.21m/s时作业效果最好,作业合格率达到87%。田间试验结果表明:工作速度为2.12km/h、投种高度为15cm时作业效果最好,粒距合格率达到84%,证明所设计试验台可以准确检测排种器排种合格率并探究其最佳工作参数。

    Abstract:

    In order to solve the issue of idealized test results caused by not considering seed-to-soil contact displacement during the testing of seed meters, a material-laying seed meter test bench was designed. The differences between the detection mechanism of testing bench and working mechanism of ground wheel-driven planter and formation mechanism of residual speed of seeds discharged by seed meters were demonstrated. The formula for the calculation of residual speed of seed spreader was derived, and the residual speed of peanut stratified fertilizer rotary tilling and ridging seed spreader with operating speed of 2.12km/h was calculated to be about 0.25~0.42m/s. The simulation was carried out by using the EDEM software and the offset distance and falling depth of spherical and non-spherical seeds (taking peanut as example) at 10~20cm casting height, 0~0.42m/s residual speed, and 30 ways of touching the soil showed that the larger the falling depth of the seeds was, the smaller the offset distance was; the lower the casting height was, the smaller the falling depth of seeds would be, but the offset distance would be larger; the larger the casting height was, the smaller the residual speed, the greater the falling depth and the smaller the offset distance would be; the specific combination of angular velocity and residual speed can reduce the offset distance of the seed. Using this testing bench to carry out the central combination test on the seed meter, it was got that this seed meter had the best operation effect when the working speed was 2km/h, the seed casting height was 15cm, and the residual speed was 0.21m/s, and it reached 87% of the operation qualification rate. The results of field test showed that the best operation effect was achieved when the working speed was 2.12km/h and the seeding height was 15cm, and the qualified rate of seed spacing reached 84%, which proved that this testing bench can accurately detect the qualified rate of the seed meters and explore its optimal working parameters.

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尚书旗,常学良,张宁,何晓宁,李墨贤,王东伟.铺料式排种器试验台设计与验证[J].农业机械学报,2025,56(4):186-201. SHANG Shuqi, CHANG Xueliang, ZHANG Ning, HE Xiaoning, LI Moxian, WANG Dongwei. Design and Verification of Material-laying Seed Meter Test Bench[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):186-201.

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  • 收稿日期:2024-03-11
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  • 在线发布日期: 2025-04-10
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