大型净作精播机配套折叠式种床整备装置设计与试验
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国家重点研发计划项目(2021YFD2000401)


Design and Experiment of Front-folding Straw Clearing and Blocking Device for Wide Conventional Planters
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    摘要:

    针对大型净作精播机在原茬地上无法正常作业的问题,本文设计一种宽幅折叠式前置侧向种床整备装置,与现有大型净作精播机组成一套联合作业机组,在任何状态原茬地上,无需处理,一次进地可完成种床整备、施肥、播种、覆土镇压等全部播种作业环节。通过理论分析确定清秸单体结构、清秸刀齿排布方式和折叠机构关键参数范围,其中液压缸行程为500mm,通过仿真确定折叠与展开过程中折叠机构角速度、线速度变化均符合设计要求,牙嵌离合器碰撞冲击力随着主动牙嵌盘线速度呈非线性增长,当主动牙嵌盘轨迹线速度为150mm/s、折叠角速度为0.314rad/s时,碰撞冲击力为417N,液压系统各执行元件同步性能、转速和扭矩均满足作业技术要求。应用三因素三水平正交试验方法,以作业速度、刀轴转速和刀齿入土深度为试验因素,以清秸率、清秸行间一致性系数、当量功耗、覆秸均匀度为评价指标,实施田间参数优化组合试验。试验结果表明,当作业速度为7.2km/h、刀轴转速为600r/min、入土深度为40mm时,种床整备装置清秸率为90.02%、覆秸均匀度为91.11%、当量功耗为6.08kW和清秸行间一致性系数为91.26%。研究结果为提高大型净作精播机利用率,增加大型机具道路运输便捷性,减少机器多次进地对土壤产生压实破坏,降低生产成本提供技术支持。

    Abstract:

    In order to solve the problems of poor operation quality and low working efficiency of passive no-tillage seeding machine in four provinces of Northeast China under the condition of heavy straw mulching, and some large-scale netcrop precision seeding machines can not work on the original stubble ground, the design of a kind of widewidth folding front lateral clearing and anti-clogging device was optimized, which can compose with the existing conventional seeding machine to form a joint operation machine, which can complete all the seeding operations such as seed bed preparation, fertilizer application, seeding, mulching and compression in any state of stubble land without any treatment. Through theoretical analysis to determine the key parameters of the folding mechanism range, in which the hydraulic cylinder stroke was 500mm, through simulation analysis to determine the folding and unfolding process of the folding mechanism of the angular velocity, linear speed changes were in line with the design requirements, the tooth-embedded clutch collision impact force with the active tooth-embedded disk linear speed was nonlinear growth, in the active tooth-embedded disk trajectory linear speed of 150mm/s, folding angular speed of 18(°)/s, and the impact force was 417.N. The synchronization performance, rotational speed and torque of each actuating element of the hydraulic system met the operational technical requirements. Applying the three-factor three-level orthogonal test method, taking the operating speed, knife shaft rotation speed and knife teeth depth into the soil as the test factors, and taking the rate of clearing straw, consistency between rows of clearing straw, equivalent power consumption, and coverage uniformity as the evaluation indexes, the optimization combination test of field parameters was implemented. Under the conditions of 7.2km/h, 600r/min, and 40mm of soil penetration depth, the straw clearing and blocking device could realize the straw clearing rate of 90.02%, straw uniformity of 91.11%, equivalent power consumption of 6.08kW, and consistency of straw clearing between rows of 91.26%. The results can provide technical support for improving the utilization rate of large net-crop precision planters, increasing the convenience of road transportation of large machines, reducing the compaction damage to the soil caused by the machine entering the ground several times, and reducing the production cost.

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王星,张颖,付闯,陈海涛.大型净作精播机配套折叠式种床整备装置设计与试验[J].农业机械学报,2025,56(4):174-185,240. WANG Xing, ZHANG Ying, FU Chuang, CHEN Haitao. Design and Experiment of Front-folding Straw Clearing and Blocking Device for Wide Conventional Planters[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):174-185,240.

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  • 收稿日期:2024-03-07
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  • 在线发布日期: 2025-04-10
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