与深松铲互作锯齿式灭茬刀设计与试验
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黑龙江省“揭榜挂帅”科技攻关项目(2021ZXJ05B03)


Design and Testing of Serrated Stubble-breaking Blade with Interactiontype with Subsoiler
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    摘要:

    针对东北垄作区秸秆还田后灭茬阻力大、功耗高、灭茬率低、作业后垄形差等问题,设计了一种与深松铲互作的锯齿式灭茬刀。通过离散元仿真确定锯齿式灭茬刀与深松铲安装间距为60mm,同时为满足锯齿式灭茬刀作业时正切刃与不同深度(30、60、90、120mm)的土壤颗粒产生相同的相对加速度,结合灭茬刀与深松铲动力学分析,得到不同深度的滑切角,确定了锯齿式灭茬刀正切刃的刃口曲线。以刀盘直径和灭茬刀安装角为试验因素,作业阻力、功耗为试验指标,进行二因素五水平中心组合试验,得到刀盘直径312mm、安装角73.2°时作业阻力和功耗最小(作业阻力为1167N、功耗为14.6kW);田间试验以灭茬刀入土深度、机具前进速度为试验因素,作业阻力、垄高宽比、灭茬率为试验指标,优化得到灭茬刀入土深度为102mm、机具前进速度为0.65m/s时,灭茬刀作业阻力为1467N、垄高宽比为0.529、灭茬率为95.4%。在此最优作业参数下进行田间性能对比试验,结果表明锯齿式灭茬刀比传统灭茬刀作业阻力降低13%、垄高宽比提高6%、灭茬率提高1个百分点,工作性能稳定,满足机具作业质量及农艺要求。

    Abstract:

    Aiming at the problems of high resistance, high power consumption, low stubblebreaking rate, and poor ridge shape after the operation of subsoil stubble-breaking machine after straw return to the field in northeast ridging area, a stubble-breaking blade with interaction with subsoiler was designed. The mounting distance between the subsoiler and stubblebreaking blade was determined to be 60mm by discrete element simulation. Meanwhile, in order to satisfy the same relative acceleration between the cutting edge of stubble-breaking blade and soil particles at different depths (30mm,60mm,90mm,120mm) during operation, the sliding angle at different depths was obtained by combining the kinetic analysis of the stubble-breaking blade and subsoiler, and the cutting edge curve of the stubble-breaking blade was determined.Taking the blade disk diameter and stubblebreaking blade mounting angle as the test factors, and operating resistance and power consumption as the test indexes, a two-factor, five-level center combination test was carried out.The test results showed that the minimum operating resistance and power consumption were obtained at the blade disk diameter of 312mm and the mounting angle of 73.2° (the operating resistance was 1167N and the power consumption was 14.6kW). In the field test, the depth of stubble-breaking blade entering the soil and the forward speed of machine were taken as the test factors, the working resistance, ridge height/width ratio and stubble-breaking rate were taken as the test indexes. The optimized results showed that when the depth of blade entering the soil was 102mm and the forward speed was 0.65m/s, the working resistance was 1467N, ridge height/width ratio was 0.529, and stubble-breaking rate was 95.4%. Comparative field performance tests were conducted at this optimal operation parameter, and test results showed that compared with the traditional stubble-breaking blade, the serrated stubble-breaking blade operating resistance was reduced by 13%, the height/width ratio of the ridge was increased by 6%, and the stubble-breaking rate was increased by 1 percentage points, which was able to meet the quality of the machine operation and the agronomic requirements.

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赵淑红,赵国鹏,冷明新,刘曦泽,蒋长乐,袁溢文,杨悦乾.与深松铲互作锯齿式灭茬刀设计与试验[J].农业机械学报,2025,56(4):151-162. ZHAO Shuhong, ZHAO Guopeng, LENG Mingxin, LIU Xize, JIANG Changle, YUAN Yiwen, YANG Yueqian. Design and Testing of Serrated Stubble-breaking Blade with Interactiontype with Subsoiler[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):151-162.

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  • 收稿日期:2024-03-08
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  • 在线发布日期: 2025-04-10
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