自动测量式风蚀仪集沙效率影响因素数值模拟与试验
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国家重点研发计划项目(2023YFD1500404)


Numerical Simulation and Test of Factors Affecting Sand Collection Efficiency of Automatic Measuring Wind Erosion Meter
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    摘要:

    为提高风蚀仪集沙效率,准确掌握风沙运动规律,采用计算流体力学仿真方法并结合风洞试验分析风蚀仪内部风沙分离器结构参数对集沙效率的影响。在Fluent平台中建立风沙分离器模型,基于RNG k-ε模型进行数值分析,并采用离散相模型(DPM)方法计算集沙效率,完成风蚀仪内部相关颗粒动力学模拟。将风蚀仪从楔形改进为圆柱形,优化了风蚀仪结构,提高了集沙效率。研究了进气管入口风速、沙尘颗粒粒径与风沙分离器结构参数(进气管长度、排气管内插深度、锥形导流板锥角、筒体长度)对集沙效率的影响。仿真结果表明,当风速为13.8m/s时,粒径小于0.01mm沙尘是影响集沙效率的主要粒子。对风沙分离器结构参数进行单因素试验,优选出试验因素范围,开展Box-Behnken试验对参数进行优化取值,得到最优参数组合:进气管长度为12mm、排气管内插深度为70mm、锥形导流板锥角为40°、筒体长度为160mm,此时集沙效率为77.05%。按最优参数组合加工风蚀仪模型并进行风洞试验,得到集沙效率为74.38%,与仿真结果的误差为3.47%,相较常见楔形风沙分离器具有更好的集沙效果。

    Abstract:

    In order to improve the sand collection efficiency of the wind erosion instrument and accurately grasp the sand movement law, the influence of structural parameters of the wind sand separator inside wind erosion instrument on the sand collection efficiency was analyzed by using computational fluid dynamics (CFD) simulation method and combined with the wind tunnel test. The wind-sand separator model was established in Fluent platform, numerical analysis was carried out based on RNG k-εmodel, and the discrete phase model (DPM) method was used to calculate the sand collection efficiency and complete the simulation of the related particle dynamics inside the wind erosion instrument. The wind erosion meter was improved from wedge shape to cylindrical shape, which optimized the structure of the wind erosion meter and improved the sand collection efficiency. The effects of the inlet wind speed of inlet pipe, the particle size of sand particles and structural parameters of wind-sand separator (length of the inlet pipe, depth of the exhaust pipe insertion, cone angle of the conical deflector plate, and the length of the cylinder) on the sand-collecting efficiency were investigated. The simulation results showed that when the wind speed was 13.8m/s, the particle size less than 0.01mm was the main particle that affected the sand collection efficiency. The structural parameters of the wind-sand separator were subjected to a single-factor test, the level range of the test factors was preferred, and the Box-Behnken test was carried out to optimize the values of the parameters to obtain the optimal parameter combinations: the length of the inlet pipe was 12mm, the depth of the exhaust pipe insertion was 70mm, the cone angle of the conical deflector plate was 40°, the length of the cylinder was 160mm, and the sand-collecting efficiency was 77.05%. According to the optimal parameter combination, the wind erosion instrument model was processed and wind tunnel test was carried out, and the sand collection efficiency was 74.38%, and the error with the simulation results was 3.47%, which was better than the common wedge-shaped wind sand separator with better sand collection effect.

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施继红,刘贞彤,孟宪章,黄东岩,关义新,敖曼.自动测量式风蚀仪集沙效率影响因素数值模拟与试验[J].农业机械学报,2025,56(4):139-150. SHI Jihong, LIU Zhentong, MENG Xianzhang, HUANG Dongyan, GUAN Yixin, AO Man. Numerical Simulation and Test of Factors Affecting Sand Collection Efficiency of Automatic Measuring Wind Erosion Meter[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):139-150.

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  • 收稿日期:2024-12-09
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  • 在线发布日期: 2025-04-10
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