对行挖掘式玉米根茬清土机设计与试验
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山东省自然科学基金项目(ZR2022QE150)、山东省科技型中小企业创新能力提升工程项目(2024TSGC0271)和国家重点研发计划项目(2021YFD2000401-2)


Design and Test of Soil Cleaning Machine for Corn Stubble with Row-digging
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    摘要:

    针对玉米根茬与土壤形成的根土复合体影响保护性耕作条件下免耕播种的问题,提出了一种“对行挖掘-挤压破碎-振动清土”的玉米根茬处理模式,设计了一种对行挖掘式玉米根茬清土机,主要由双圆盘挖掘铲、拨茬机构、凹板-滚筒式根土分离机构、抖动式杆条输送机构等组成,可一次性完成玉米根土复合体挖掘、捡拾、根土分离等作业。对其关键部件结构进行了设计与运动分析,分析了双圆盘挖掘铲受力和运动,确定了其主要结构参数和作业参数;分析了根土复合体在根土分离各阶段输送状态及受力状况,确定了拨茬机构、凹板-滚筒式根土分离机构、抖动式杆条输送机构主要结构参数和运动参数,保证了根土复合体能逐步实现根土分离。双圆盘挖掘铲田间试验结果表明,玉米根土复合体挖净率可达100%。整机土槽试验结果表明,根土分离率为97.4%,分离效果较好,所设计的对行挖掘式玉米根茬清土机具备有效的根茬挖掘及根土分离能力。

    Abstract:

    Aiming at the problem of notill seeding under conservation tillage conditions affected by the root-soil complex formed by corn stubble and soil, a corn stubble treatment mode of “row digging-extrusion crushing-vibration soil removal” was proposed, and a soil cleaning machine for corn stubble with row-digging was designed. It mainly consisted of double disc digging shovels, stubble conveying mechanism, concave plate-roller type root soil separation mechanism, shake type rod conveyor mechanism, etc. It can complete the digging, picking, root and soil separation of corn root-soil complex in one go. The structural design and kinematic analysis of its key components were conducted. The force and motion of the double disc digging shovel were analyzed, leading to the determination of its main structural and working parameters. The transportation and force conditions of the root-soil complex in each stage of root soil separation were analyzed, leading to the determination of main structural parameters and motion parameters of the stubble conveying mechanism, concave plate-roller type root soil separation mechanism and shake type rod conveyor mechanism. This ensured that the root-soil complex can gradually achieve the goal of root and soil separation. The field test results of the double disc digging shovel showed that the digging rate of the corn root-soil complex can reach 100%. The soil bin test results of the whole machine showed that the root and soil separation rate was 97.4%, and the root and soil separation rate was relatively high. The designed corn stubble digging and soil cleaning machine had effective stubble digging and root and soil separation capabilities.

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周华,车海龙,李衍军,耿端阳,张银平,李宁.对行挖掘式玉米根茬清土机设计与试验[J].农业机械学报,2025,56(4):107-117,128. ZHOU Hua, CHE Hailong, LI Yanjun, GENG Duanyang, ZHANG Yinping, LI Ning. Design and Test of Soil Cleaning Machine for Corn Stubble with Row-digging[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):107-117,128.

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  • 收稿日期:2024-10-26
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  • 在线发布日期: 2025-04-10
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