玉米电驱精量播种机作业工况参数检测系统研究
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新一代人工智能国家科技重大专项(2022ZD0115800)、国家自然科学基金项目(32301705)和财政部和农业农村部:国家现代农业产业技术体系项目(CARS-02)


Corn Electric Drive Precision Seeder Operating Condition Parameter Detection System
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    摘要:

    针对现有玉米电驱精量播种机检测系统精度低、功能集成度差和同步性不足等问题,对检测参数所需传感器进行了选型,构建了传感器-检测参数模型,开发了信号同步采集、处理及交互程序,设计了基于cDAQ控制器的玉米电驱精量播种机作业工况参数检测系统。该系统基于高频、实时、同步采样原则,为各参数信号分别配置单独的采样通道,结合LabVIEW平台设计信号处理程序与人机交互界面,为所有信号采集循环设置统一的软件触发器,并配置网络,由上位机通过网络端口为系统提供时钟信号,实现作业速度、排种盘转速、排种量、播种深度、下压力、风压、振动等多种参数实时高精度检测。对系统开展了排种盘转速、排种量检测台架试验以及作业速度、播种深度检测和下压力检测田间试验。试验结果表明,排种盘转速检测平均绝对误差不大于0.44r/min,平均相对误差均不大于3.56%;排种量检测准确率不小于98.50%。当作业速度为0~15km/h时,作业速度检测平均相对误差为4.42%;当作业速度大于6km/h时,3行单体播种深度检测平均值、标准差、变异系数相对误差分别为2.70%~7.53%、10.07%~19.29%和13.99%~17.42%;下压力静态检测试验中,两组单体下压力平均差值接近实际差值,相对误差不大于5.93%,在低速3~6km/h与高速12~15km/h作业下,系统检测2组单体下压力平均差值与实际值最大相对误差分别为14.91%和19.30%。本系统检测精度高、检测参数多、同步性高,可以满足玉米电驱精量播种机工况参数检测需求。

    Abstract:

    Focused on the problems of low function integration, incomplete detection parameters and poor synchronicity and flexibility of corn electric drive precision seeder detection system, the sensors required for the detection parameters were selected, the sensor-detection parameter model was constructed, the signal synchronization acquisition, processing and interaction procedures were developed, and the detection system of the operating condition parameters of corn electric drive precision seeder based on cDAQ controller was created. The system was based on the principle of high-frequency, real-time, synchronous sampling, the hardware adopted cDAQ equipment as the data acquisition controller, and configured separate sampling channels for the signals of each parameter; the software design combined the LabVIEW platform to design the signal processing program and human-computer interactive interface, set up uniform software triggers for all the signal acquisition loops and configure the network ports, and provided the clock for the system by the host computer. The upper computer provided the clock signal for the system to realize the real-time high precision acquisition of a variety of working condition parameters, such as operating speed, seeder meter plate rotation speed, seeding rate, seeding depth, downforce, wind pressure, vibration and so on, in the process of seeding operation. In order to verify the reliability of the detection system, the bench test for seed meter plate rotational speed and seeding rate detection was carried out, together with a field test for operating speed, sowing depth detection, and downforce. The results of the bench test showed that the average absolute error of seed meter plate rotational speed detection was no more than 0.44r/min, and the average relative error was no more than 3.56%; the accuracy of seeding rate detection was no less than 98.50%; the results of the field test showed that in the operating speed range of 0~15km/h, the average relative error of operating speed detection was 4.42%; above 6km/h three rows of monomer seeding depth detection average, standard deviation, coefficient of variation were 2.70%~7.53%, 4.03~7.72mm and 13.99%~17.42%, respectively; downforce static detection test showed that the average difference between the two groups of monomer downforce was close to the actual value of the difference, the relative error was no more than 5.93%, at the low speed of 3~6km/h and 12~15km/h high speed operation, the maximum relative error between the average difference of the two groups of monobloc lower pressure and the actual value detected by the system was 14.91% and 19.30%, respectively.

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黄鑫光,王宪良,孟志军,凌琳,肖跃进,武广伟,罗长海,颜丙新.玉米电驱精量播种机作业工况参数检测系统研究[J].农业机械学报,2025,56(4):61-71. HUANG Xinguang, WANG Xianliang, MENG Zhijun, LING Lin, XIAO Yuejin, WU Guangwei, LUO Changhai, YAN Bingxin. Corn Electric Drive Precision Seeder Operating Condition Parameter Detection System[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):61-71.

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  • 收稿日期:2024-12-02
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  • 在线发布日期: 2025-04-10
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