山药内部品质无损快速检测装置设计与实验
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国家重点研发计划项目(2021YFD1600101-06)


Design and Test of Non-destructive Rapid Testing Device for Internal Quality of Yam
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    摘要:

    随着山药加工产业的发展,山药品质快速无损检测分级对产业链的健康发展具有实用意义。以研发山药多品质无损快速检测装置为目的,基于可见/近红外局部漫透射原理,根据山药特殊外观特点设计了山药专用检测探头,通过对比实验设计光路,研制了一种手持式山药多品质无损检测装置。装置整体尺寸为150mm×80mm×150mm,质量约590g。基于研发装置采集了150 个山药的光谱信息,采集的光谱经多元散射校正(Multiplicative scatter correction,MSC)后再利用随机蛙跳算法(Shuffled frog leaping algorithm,SFLA)筛选特征波长,建立了山药干 物质、淀粉、蛋白质含量的偏最小二乘回归(Partial least squares regression,PLSR)预测模型,其干物质、淀粉、蛋白质 含量的验证集相关系数分别为 0.965 3、0.967 5、0.956 3,均方根误差( Root mean square error,RMSE) 分别为 1.09% 、 0.83% 、0.15% ,剩余预测偏差(Residual predictive deviation,RPD)分别为3.67、3.50、3.37。 基于Qt开发工具利用C语言编写了实时分析控制软件,并将预测模型植入装置中,进行了外部验证。利用研发装置对50个未参与建模的山药样品干物质、淀粉、蛋白质含量进行了5次重复检测,其变异系数分别为1.0%~1.2%、1.5%~1.7%、1.4%~1.6%;50个山药样本干物质、淀粉、蛋白质含量装置检测结果和标准理化值最大残差绝对值分别为1.83%、1.64%、0.26%。结果表明,研发的手持式山药多品质无损检测装置可以满足现场实时检测需求。

    Abstract:

    As a tuber crop with the same origin as medicine and food, yam is becoming more and more favored by people. With the development of yam processing industry, rapid non-destructive testing and grading of yam quality is of great practical significance to the healthy development of the industrial chain. For the purpose of developing a multi-quality non-destructive rapid detection device for yam, based on the principle of visible / near-infrared local diffuse transmission, a special detection probe for yam was designed according to the special appearance characteristics of yam, and a hand-held multi-quality nondestructive testing device for yam was developed by designing the optical path through comparative experiments. The overall dimensions of the device were 150 mm × 80 mm × 150 mm and the weight was about 590 g. Based on the spectral information of 150 yams collected by the R&D device, the collected spectra were corrected by multiplicative scatter correction ( MSC ), and then the characteristic wavelengths were screened by the shuffled frog leaping algorithm (SFLA) to establish partial least squares regression (PLSR) prediction model of dry matter, starch and protein content of yams, the correlation coefficients of the validation set of dry matter, starch and protein were 0.965 3, 0.967 5 and 0.956 3, respectively, and the root mean square errors were 1.09% , 0.83% and 0.15% , respectively. Based on the Qt development tool, the real-time analysis and control software was written in C language, and the prediction model was implanted into the device for external verification. The dry matter, starch and protein contents of 50 yam samples not participating in the modeling were detected five times by using the R&D device, and the coefficients of variation were 1.0% ~ 1.2% , 1.5% ~ 1.7% and 1.4% ~ 1.6% , respectively. The absolute values of the maximum residuals of the dry matter, starch and protein of 50 yam samples were 1.83% , 1.64% and 0.26% , respectively. The results showed that the handheld yam multi-quality non-destructive testing device can meet the needs of real-time detection in the field.

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王威,李永玉,彭彦昆,马劭瑾,吴继峰,张悦湘.山药内部品质无损快速检测装置设计与实验[J].农业机械学报,2025,56(2):495-502. WANG Wei, LI Yongyu, PENG Yankun, MA Shaojin, WU Jifeng, ZHANG Yuexiang. Design and Test of Non-destructive Rapid Testing Device for Internal Quality of Yam[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(2):495-502.

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  • 收稿日期:2024-01-23
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  • 在线发布日期: 2025-02-10
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