加气滴灌旋流式微纳米气泡发生器运行工况优化
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江苏省农业科技自主创新项目(CX(21)3078)和国家自然科学基金项目(51709130)


Working Condition Optimization of Swirling Micro and Nano Bubble Generator for Aerated Drip Irrigation
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    摘要:

    加气滴灌能有效提高水肥利用效率和作物产量,在加气系统中形成大量均匀的微纳米气泡,并提高灌溉水中溶解氧浓度,是加气滴灌长距离水气均匀传输的关键。基于旋流剪切破碎原理设计了一种微纳米气泡发生器并优化其工作参数。通过单因素试验分析、高速摄影技术和溶氧检测试验,研究了系统运行压力和进气量对气泡特征(直径、数量和均匀度)和溶氧量的影响,最终结合响应面优化试验,确定装置最优加气效果下的运行压力与进气量组合,结果表明:压力控制在300~400kPa内,生成的气泡和溶氧效果相较其他压力工况下更好。在进气量1%~5%内,采用1%进气量时小气泡的直径分布最佳、平均直径最小,而5%进气量下装置生成气泡速率更快。5%以上的大进气量会使装备停止运行后60μm以下的小气泡数量偏少,并显著增大微气泡的平均直径,缩短气泡持续时间。同时,溶氧试验表明,增加进气量能显著提高溶氧效率以及最终氧含量。通过响应优化求解,得出装置以压力350kPa和进气量2%的工况运行,能够以最低能耗达到最优加气效果。此工况下,装置最终生成小气泡直径d32为68.6μm,增氧速率约0.81mg/(L·min),溶氧稳定后溶氧量变化量为1.08mg/L,气泡维持时间可达323s。

    Abstract:

    Aerated drip irrigation can effectively improve crop production efficiency and crop yield. The formation of a large number of uniform smaller micro-bubbles in the aerated system and the improvement of dissolved oxygen concentration in irrigation water are the key to the long distance uniform water and air transport of aerated drip irrigation. The working conditions of a micro- and nano-bubble generator designed was optimized based on the principle of cyclonic shear fragmentation. Through one-way test analysis, high-speed photography and dissolved oxygen meter, the influence of system operating pressure and air inlet on bubble characteristics ( count, diameter and uniformity) and dissolved oxygen was studied. Finally, combined with the response surface RSM optimization test, the combination of operating pressure and air inlet under the optimal aerating effect of the device was determined. The results showed that the generation of bubbles and dissolved oxygen effect were better when the pressure was controlled within 300 ~ 400 kPa. In the range of 1% ~ 5% of air inlet, the best diameter distribution and the smallest average diameter were obtained with 1% of air inlet, while the rate of bubble generation was higher with 5% of air inlet. Meanwhile, the dissolved oxygen test showed that increasing the air intake significantly increased the dissolved oxygen efficiency as well as the final oxygen content. Through the response optimization solution, it was concluded that the plant could operate at a pressure of 350 kPa and an air intake of 2% with the lowest energy consumption. Under this condition, the final diameter of the small bubbles generated by the device was 68.6 μm, the rate of oxygen enhancement was about 0.81 mg / (L·min), the net increase in dissolved oxygen after stabilization was 1.08 mg / L, and the bubble dissipation time was up to 323 s.

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王剑,刘正亮,王夺,陈瑞,王秀礼.加气滴灌旋流式微纳米气泡发生器运行工况优化[J].农业机械学报,2025,56(2):357-369,401. WANG Jian, LIU Zhengliang, WANG Duo, CHEN Rui, WANG Xiuli. Working Condition Optimization of Swirling Micro and Nano Bubble Generator for Aerated Drip Irrigation[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(2):357-369,401.

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  • 收稿日期:2024-09-28
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  • 在线发布日期: 2025-02-10
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