基于多传感器同步采集的喷雾机喷嘴性能检测仪设计与试验
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黑龙江省自然科学基金联合引导项目(LH2023E106)、黑龙江省“双一流冶学科协同创新成果项目(LJGXCG2023 045)、中国高校产学研创新基金项目 ( 2023RY059 )、 黑龙江省重点研发计划项目 ( 2023ZX01A06 ) 和九三大豆产业创新研究院项目


Design and Testing of Sprayer Nozzle Performance Testing Instrument
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    摘要:

    检测喷嘴性能是植保作业过程中的重要参数,直接关系到农药的喷洒效果,进而严重影响植保作业质量和效率。本研究设计一款基于多传感器同步采集的喷雾机喷嘴性能检测仪,以实现田间作业前对喷嘴性能失效程度的精确评估,保障植保作业高效、精准执行。采用STM32微控制器为核心处理单元,集成多个高精度流量与压力传感器,实时同步采集喷嘴尖端数据并通过蓝牙传输到LabVIEW平台,实现高效、可视化的数据分析、预警与存储,达到实时检测喷嘴性能状态要求。试验结果表明,对失效喷嘴压力检测时压力测量最大误差为2.174%,流量测量最大误差为1.936%;对多个喷嘴性能同步检测验证时,压力测量最大相对误差为1.515%,平均误差为0.887%,流量测量最大相对误差为2.061%,平均误差为1.151%;对多个喷嘴性能田间试验时,压力最大相对误差为1.990%,平均误差为1.629%,流量最大相对误差为2.713%,平均误差为2.014%,符合喷嘴性能检测要求。该装置为喷雾机喷嘴性能检测提供了可靠、高效的智能检测手段,满足植保标准化作业前检测的技术要求。

    Abstract:

    The failure of nozzle performance is currently the most common and critical issue in plant protection operations. It directly affects the efficacy of pesticide spraying, consequently, has a significant impact on the quality and efficiency of plant protection tasks. Aiming to develop a nozzle performance failure detector for sprayers, enabling accurate evaluation of nozzle failure before field operations and ensuring efficient and precise plant protection. The system used an STM32 microcontroller as the core processing unit, integrating high-precision flow and pressure sensors to collect real-time data from the nozzle tip. The data was transmitted via Bluetooth to the LabVIEW platform, facilitating efficient, visual data analysis, early warnings, and storage to meet real-time nozzle performance monitoring requirements. The experimental results showed that for failed nozzle pressure detection, the maximum pressure measurement error was 2.174% , and the maximum flow measurement error was 1.936% . During the simultaneous performance testing of multiple nozzles, the maximum relative pressure measurement error was 1.515% , with an average error of 0.887% , while the maximum relative flow measurement error was 2.061% , with an average error of 1.151% . During field validation tests of multiple nozzle performances, the maximum relative pressure measurement error was 1.990% , with an average error of 1.629% . The maximum relative flow measurement error was 2.713% , with an average error of 2.014% , meeting the requirements for nozzle performance testing. This device provided a reliable and efficient intelligent method for detecting nozzle performance failures, meeting the technical requirements for pre-operational testing in standardized plant protection tasks.

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胡军,封超,刘昶希,李宇飞,石航.基于多传感器同步采集的喷雾机喷嘴性能检测仪设计与试验[J].农业机械学报,2025,56(2):305-313. HU Jun, FENG Chao, LIU Changxi, LI Yufei, SHI Hang. Design and Testing of Sprayer Nozzle Performance Testing Instrument[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(2):305-313.

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  • 收稿日期:2024-10-14
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  • 在线发布日期: 2025-02-10
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