玉米品字形高速精量播种机正压气流导槽式导种装置设计与试验
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黑龙江省重点研发计划重大项目(2022ZX05B02)和北大荒农垦集团有限公司2023年农机研发制造推广应用一体化试点项目


Design and Experiment of Positive Pressure Airflow Guide Groove Seed Guiding Device for Maize Detal-row High-speed Precision Seeder
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    摘要:

    针对2BDQ系列玉米品字形播种机高速作业时(12~16km/h)因气流裹挟种子进入双侧导种装置速度过快产生剧烈碰撞,使双侧种子交错均匀程度下降导致落种品字成形率低的问题,设计一种正压气流导槽式导种装置。阐述了导种装置结构与上下组合式导槽导种原理,建立玉米种子在导槽上引种、附种过程的力学模型,探究导种过程中种子约束状态与导槽结构参数的关系。采用DEM-CFD耦合仿真方法,分析玉米种子导种速度轨迹并比较气流场确定上导槽与下导槽宽度比例,通过单因素试验确定上导槽高度、下导槽宽度与输送气流正压取值范围。以单因素试验结果为试验因素水平值,以品字形合格指数、导种一致性变异系数为试验指标,利用JPS16型高速播种性能检测试验台进行三因素三水平Box-Behnken台架试验设计,得到导种装置最优参数组合并进行试验验证,并选用4种不同类型的玉米种子进行导种装置最优参数组合的适播试验。结果表明:最优参数组合为上导槽高度354.491mm、下导槽宽度2.245mm、输送气流正压0.739kPa,验证试验下该参数组合的品字形合格指数为91.791%、导种一致性变异系数为6.111%,与优化结果相符,在田间试验作业速度12~16km/h工况中测得品字形合格指数不低于85.1%。

    Abstract:

    In view of the current 2BDQ maize delta-row seeder high-speed operation (12 ~ 16 km / h) due to the airflow wrapped seeds into the bilateral seed guide device speed is too fast to produce a violent collision, so that the bilateral seed staggered uniformity was decreased, resulting in the problem of low forming rate of the falling seed, a positive pressure air guide groove type seed guide device was designed. The structure of the seed guiding device and the principle of the upper and lower combined seed guiding groove were expounded. The mechanical model of the introduction and attachment process of corn seeds on the guide groove was established, and the relationship between the seed constraint state and the structural parameters of the guide groove during the seed guiding process was explored. The DEM-CFD coupling simulation method was used to analyze the speed trajectory curve of corn seed introduction to determine the width ratio of the upper guide groove and the lower guide groove, and the range of the upper guide groove slotting height, the lower guide groove width and the positive pressure value of the conveying airflow was determined by single factor test. Taking the range of single factor test results as the level value of test factors, the qualified index of glyph and the coefficient of variation of seed introduction consistency as the test indexes, the Box-Behnken design bench test of three factors and three levels was carried out by using JPS-16 high-speed seeding performance test bench, and the optimal parameter combination of seed introduction device was obtained and verified by test. Four kinds of seeds were selected to carry out the suitable sowing test of the device. The results showed that the optimal parameter combination was the upper guide groove slotting height of 354.491 mm, the lower guide groove width of 2.245 mm, and the positive pressure value of the conveying air flow of 0.739 kPa. Under the verification test, the qualified index of the parameter combination was 91.791% , and the variation coefficient of the seed guiding consistency was 6.111% , which was consistent with the optimization results. In the field test, the qualified index of the glyph was not less than 85.1% at working speed of 12 ~ 16 km / h.

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衣淑娟,张淯朋,戴智博,孔泠童,孙文胜,许磊.玉米品字形高速精量播种机正压气流导槽式导种装置设计与试验[J].农业机械学报,2025,56(2):261-274. YI Shujuan, ZHANG Yupeng, DAI Zhibo, KONG Lingtong, SUN Wensheng, XU Lei. Design and Experiment of Positive Pressure Airflow Guide Groove Seed Guiding Device for Maize Detal-row High-speed Precision Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(2):261-274.

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  • 收稿日期:2024-07-11
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  • 在线发布日期: 2025-02-10
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