基于沟槽结构优化的轴流泵水力性能提升研究
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江苏省自然科学基金项目(BK20241520)、江苏省创新支撑计划国际科技合作项目(BZ2023047)和河南省2022年度第二批省级科技研发计划联合基金项目(225200810038)


Hydraulic Performance Improvement of Axial-flow Pump Based on Groove Structure Optimization
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    摘要:

    轴流泵在小流量工况下运行时,由于进流速度较低且存在壁面回流,会导致水力性能劣化,产生严重的机组振动,威胁泵站的安全稳定运行。沟槽流动控制技术是一种有效改善轴流泵水力性能的方法,其结构参数对水力性能的影响关系目前尚不明确。运用数值模拟方法,通过改变重要几何参数对沟槽结构进行了改型设计,研究轴流泵沟槽结构参数单因素及多因素变量对轴流泵深度失速工况下的水力性能影响,并运用响应曲面法对沟槽结构参数进行了优化设计。研究结果表明,沟槽尾部距离、沟槽深度和沟槽宽度3个参数中,沟槽尾部距离对轴流泵水力性能和内部流场的影响最明显,轴流泵沟槽关键几何参数最优参数组合为:沟槽深度h为0.022倍叶轮直径;槽宽W为0.088倍叶轮直径;沟槽尾部距离L2为0.106倍叶轮直径。研究结果可为沟槽流动控制技术在轴流泵装置设计和运行提供有效支撑。

    Abstract:

    When operating under low flow conditions, the hydraulic performance will be deteriorated due to the low inlet speed and the backflow near the wall, which will produce serious unit vibration and threaten the safe and stable operation of the pump station. The groove flow control technology for axial-flow pump is an effective method for enhancing its hydraulic performance. However, the influence of its structural parameters on hydraulic performance remains unclear. Numerical simulations were utilized to modify the groove structure by changing the important geometric parameters. The impact of single-factor and multi-factor variables of groove structure on the hydraulic performance in deep stall conditions was investigated, with optimization of groove structure parameters conducted by using the response surface methodology. Results indicated that among three parameters of groove tail distance, groove depth, and groove width, the most pronounced influence on both hydraulic performance and internal flow field of axial-flow pumps was exerted by the groove tail distance. The optimal combination for key geometric parameters of axial-flow pump grooves was as follows: h (groove depth) equaled 0.022 times impeller diameter;W (groove width) equaled 0.088 times impeller diameter;L2 (groove tail distance) equaled 0.106 times impeller diameter. These research findings provided valuable support for groove flow control technology in designing and operating axial-flow pump device.

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牟童,徐辉,费照丹,冯建刚,丁哲,王东升.基于沟槽结构优化的轴流泵水力性能提升研究[J].农业机械学报,2025,56(1):321-331,355. MU Tong, XU Hui, FEI Zhaodan, FENG Jian’gang, DING Zhe, WANG Dongsheng. Hydraulic Performance Improvement of Axial-flow Pump Based on Groove Structure Optimization[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(1):321-331,355.

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  • 收稿日期:2024-07-16
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  • 在线发布日期: 2025-01-10
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