茶茎秆离散元模型参数标定与试验
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国家自然科学基金项目(5210521)和河南省科技攻关项目(242102111182)


Calibration and Experiment of Discrete Element Model Parameters for Tea Stem
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    摘要:

    针对名优茶采收过程中机械部件与茶茎秆相互作用机理不明确、茶茎秆模型不精确等问题,以茶茎秆为研究对象,提出了一种基于粘结增强法的茶茎秆3层离散元仿真模型。以最大剪切力为评价指标,通过Plackett-Burman试验、最陡爬坡试验和Box-Behnken试验,完成茶茎秆仿真粘结参数标定,利用标定的参数构建拉伸和穿刺模型进行相应仿真试验,与物理试验进行对比。结果表明,粘结参数中木质部-木质部法向接触刚度、木质部-木质部切向接触刚度和粘结半径对茎秆力学性能影响显著,其最优组合为3.447×1011 N/m3、3.536×1011 N/m3和4.404×10-5 mm;拉伸和穿刺验证试验相对误差不大于3%,且茎秆受力变化趋势基本一致,表明标定优化后参数具有可行性和准确性,可为茶茎秆相关系统数值模拟研究提供理论基础。

    Abstract:

    In response to the ambiguous understanding of the interaction mechanism between mechanical components and tea stem with the imprecision of tea stem model in the harvesting process of famous tea, focusing on tea stem, a novel approach termed binding enhancement was proposed to establish a three-layer discrete element simulation model for tea stem. The maximum shear force was used as the evaluation index with the factors of the normal contact stiffness of the xylem-xylem, the tangential contact stiffness of the xylem-xylem, and the bonding radius. The Plackett-Burman experimental design was used to select the significant influencing factors on the maximum shear force. The calibration range of significant parameters was narrowed down by the steepest climbing test, and the optimal combination of two models was further obtained through Box-Behnken test and variance analysis. Subsequently, the calibrated parameters were utilized to construct comprehensive models for tensile and puncture simulations, which was systematically compared and analyzed against corresponding physical experiments.The results indicated that the xylem-xylem normal contact stiffness, xylem tangential contact stiffness and bond radius had a significantly effect on the mechanical properties of the stem. The optimal combination was determined to be 3.447×1011 N/m3, 3.536×1011 N/m3, and 4.404×10-5 mm, respectively. The tensile and puncture verification experiments displayed relative errors not exceeding 3%, and the trend in stem force variation demonstrated substantial consistency. These results underscored the feasibility and accuracy of the calibrated and optimized parameters, thereby laying a solid theoretical foundation for numerical simulation studies pertaining to tea stem system.

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杜哲,李邓辉,李心平,金鑫,吴永彬,于帆.茶茎秆离散元模型参数标定与试验[J].农业机械学报,2025,56(1):311-320. DU Zhe, LI Denghui, LI Xinping, JIN Xin, WU Yongbin, YU Fan. Calibration and Experiment of Discrete Element Model Parameters for Tea Stem[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(1):311-320.

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  • 收稿日期:2024-01-17
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  • 在线发布日期: 2025-01-10
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