基于阿基米德曲线的螺旋拨齿式捡石机设计与试验
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新疆维吾尔自治区自然科学基金项目(2022D01A245)和新疆维吾尔自治区重大专项(2022A02007-2-2)


Design and Experiment of Spiral Toothed Stone Picking Machine Based on Archimedes Curve
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    摘要:

    针对现有捡石机存在捡净率低、工作阻力大等问题,设计了一种基于阿基米德曲线的螺旋拨齿式捡石机。通过对挖掘齿在挑石及抛石作业过程进行运动学分析,确定了主要零部件的结构参数与工作参数。为了验证捡石机工作的可靠性与作业效果,以挖掘齿刀刃起始滑切角、机具前进速度、刀轴转速为试验因素,石块捡净率、作业扭矩为评价指标,选择Box-Behnken试验设计方法进行三因素三水平正交试验,通过Design-Expert软件对试验结果进行方差分析和响应面分析,明晰了试验因素及交互作用对捡石机作业性能的影响规律,对构建的线性回归模型进行多目标求解优化,结果表明:当挖掘齿刀刃起始滑切角为14.73°、机具前进速度为0.34 m/s、刀轴转速为171.89 r/min时捡石效果最佳。以优化后的参数进行田间验证试验,结果表明,平均石块捡净率为90.04%,满足农田捡石作业要求。

    Abstract:

    To enhance the efficiency and reduce the working resistance of stone picking operations, a novel Archimedes spiral-shaped rake stone picker was designed and evaluated, aiming to address the limitations of conventional stone pickers. A kinematic analysis of the digging teeth during stone picking and throwing operations was conducted to determine the optimal structural and operational parameters for key components, thereby ensuring efficient stone removal and minimizing energy consumption, which are crucial factors for optimizing the stone picker’s overall performance. To validate the reliability and performance of the stone picker, a three-factor, three-level response surface experiment based on Box-Behnken design was employed to identify the optimal operating parameters that maximize stone picking efficiency and minimize operating torque. The digging teeth blade initial sliding angle, machine forward speed, and shaft rotation speed were selected as experimental factors, while stone cleaning efficiency and operating torque served as evaluation indicators. Analysis of variance (ANOVA) and response surface analysis were performed by using Design-Expert software to assess the influence of experimental factors and their interactions on the stone picker’s performance. Multi-objective optimization of the established linear regression model revealed that the optimal stone picking efficiency was achieved with a digging teeth blade initial sliding angle of 14.73°, a machine forward speed of 0.34 m/s, and a shaft rotation speed of 171.89 r/min. Field validation tests conducted with the optimized parameters demonstrated an average stone cleaning efficiency of 90.04%, meeting the requirements for efficient stone picking in agricultural fields.

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张佳,杜亚坤,马小雯,马少腾,肖萍,张佳喜.基于阿基米德曲线的螺旋拨齿式捡石机设计与试验[J].农业机械学报,2025,56(1):290-300. ZHANG Jia, DU Yakun, MA Xiaowen, MA Shaoteng, XIAO Ping, ZHANG Jiaxi. Design and Experiment of Spiral Toothed Stone Picking Machine Based on Archimedes Curve[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(1):290-300.

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  • 收稿日期:2024-08-26
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  • 在线发布日期: 2025-01-10
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