残膜回收机铲齿式起膜装置设计与试验
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新疆农业科学院青年科技骨干创新能力培养项目(xjnkq-2023025)、新疆维吾尔自治区重点研发计划项目(2022B02022-3)、农业农村部西北绿洲农业环境重点实验室开放基金项目(XBLZ-20242)、新疆棉花产业技术体系项目(XJARS-03)、新疆维吾尔自治区“揭榜挂帅”项目和自治区公益性项目(KY2022018)


Design and Experiment of Spade Tooth Film Lifting Device for Residual Film Recycling Machine
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    摘要:

    针对残膜回收机捡拾装置寿命低以及作业过程中存在漏膜等问题,为提高残膜回收率及作业效率,设计了一种铲齿式起膜装置。设计起膜齿结构及排列方式,并进行起膜齿力学分析计算,确定起膜装置影响因素。使用EDEM软件对边膜齿开展离散元仿真,建立边膜齿-土壤的作业模型,选取边膜齿入土角、边膜齿铲片形状作为试验因素,以边膜齿所受合力以及磨损量作为评价指标,采用两因素三水平仿真试验。试验结果表明,当边膜齿入土角为35°、边膜齿铲片形状为SP2时,作业性能较优,合力为228.83 N,磨损量为2.81 mm,较优组合下对土壤挠动情况进行分析,土壤表层呈驼峰状可有效抬起土壤,通过ANSYS结构静力学模块与EDEM耦合,得到边膜齿最大应力为48.513 MPa,最大变形量为0.416 mm,仿真结果表明起膜齿结构设计和作业情况满足设计要求。田间试验结果表明,铲齿式起膜装置平均起膜率为94.2%,研究结果可为残膜回收机起膜装置设计提供参考。

    Abstract:

    Aiming at the problems of low life span of the pick-up device of the residual film recycling machine and film leakage in the process of operation, a spade tooth film lifting device was designed to improve the residual film recovery rate and operational efficiency. The structure and arrangement of the teeth were designed, and the mechanical analysis and calculation of the teeth were carried out to determine the factors affecting the film pick-up device. Using EDEM software to carry out discrete element simulation on the edge film teeth, the operating model of edge film teeth-soil was established, the angle of the edge film teeth into the soil was selected, the shape of the edge film teeth shovel blade was taken as the test factors, and the combined force on the edge film teeth and the amount of abrasion were taken as the evaluation indexes, and two-factor and three-level simulation test was adopted. The test results showed that when the angle of the edge film teeth into the soil was 35°, the shape of the edge film teeth shovel blade was SP2, the operational performance was better, the combined force was 228.83 N, the wear amount was 2.81 mm, the better combination of the analysis of the soil deflection situation, that the soil surface was hump-shaped can effectively lift the soil, through the ANSYS structural static module coupled with the EDEM to get the maximum stress of the edge film teeth. The maximum stress was 48.513 MPa and the maximum deformation was 0.416 mm,simulation results showed that the structural design and operation of the tines met the design requirements. The field test results showed that the average film lifting rate of the shovel tooth film lifting device was 94.2%, and the results can provide a reference for the design of film lifting device of the residual film recycling machine.

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蒋永新,曲衡,刘旋峰,张海春,周欣,张丽.残膜回收机铲齿式起膜装置设计与试验[J].农业机械学报,2025,56(1):282-289. JIANG Yongxin, QU Heng, LIU Xuanfeng, ZHANG Haichun, ZHOU Xin, ZHANG Li. Design and Experiment of Spade Tooth Film Lifting Device for Residual Film Recycling Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(1):282-289.

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  • 收稿日期:2024-09-18
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  • 在线发布日期: 2025-01-10
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