纵向型钉齿链式地膜捡拾装置设计与试验
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国家重点研发计划项目(2022YFD2002403)、兵团财政科技计划项目(2023AB014)和新疆维吾尔自治区重点研发计划项目(2022B02020-4)


Improved Design and Test of Longitudinal Nail-tooth-chain Plastic Film Pickup Device
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    摘要:

    针对常规横向型输送链式地膜捡拾装置作业时撕膜产生细小碎膜造成捡拾率低和回收后残膜含杂率高等问题,研制了纵向型钉齿链式地膜捡拾装置。为进一步提升纵向型地膜捡拾装置作业性能,对该装置进行优化。设计既过载打滑,又方便安装功能部件的摩擦型钉齿式地膜捡拾链。通过理论分析对橡胶链摩擦块、钉齿链驱动轮和链板导轨等关键部件进行设计。基于ADAMS建立地膜捡拾链传动系统动力学仿真模型,分析不同转速下捡拾链振动特性,对起膜过程膜杂进行受力分析,优化起膜装置。设计了样机并进行了作业参数多因素试验,以作业速度、捡拾钉齿间距、起膜铲入土深度、起膜铲铲尖与捡拾滚筒中心距为试验因素,残膜捡拾率、回收残膜含杂率和牵引阻力为试验指标,运用Central Composite Design(CCD)方法开展了四因素五水平二次回归正交组合试验。分析了地膜捡拾装置各试验因素对试验指标的影响,建立了回归模型,并利用多目标优化方法获得了最佳参数组合为:作业速度6 km/h、捡拾钉齿间距228.6 mm、起膜铲入土深度37 mm、起膜铲铲尖与捡拾滚筒中心距130 mm,此时田间试验测得残膜捡拾率为90.12%,回收残膜含杂率为8.96%,牵引阻力为19.905 kN。试验结果与回归模型预测值相对误差不大于4.55%,说明参数优化回归模型可靠,摩擦钉齿链式地膜捡拾装置满足残膜回收技术要求。

    Abstract:

    Compared with the conventional horizontal conveyor chain type plastic film picking device, the longitudinal nail-tooth-chain plate type plastic film picking device developed by our team in the early stage has little tearing effect on the residual film, and the separation effect of the residual film and the impurity is better. In order to further improve the performance of the plastic film pickup device, a friction type nail-tooth-chain plate plastic film pickup chain that can not only overload and slip, but also facilitate the installation of functional components was optimized and designed. The kinematic analysis of the picking nail teeth on the film picking chain was carried out, and the motion equation and trajectory of the picking nail teeth during the operation were determined, as well as the conditions for the nail teeth to complete the film picking. The key parameters of the plastic film picking system were determined by analyzing the condition of no leakage of residual film and the force of the film. At the same time, the structural design and key parameters of the shovel type film lifting device were determined. The force of residual film and impurities in the film lifting process was analyzed, and the film lifting device was optimized. According to the design results, a prototype was developed and a multi-factor test of operating parameters was carried out. The operating speed, the spacing of pickup nail teeth, the depth of the film shovel into the soil, and the distance between the tip of the film shovel and the center of the picking drum were used as test factors. The residual film picking rate, impurity rate of recovered residual film and traction resistance were used as test indicators. The central composite design (CCD) method was used to carry out a four-factor five-level quadratic regression orthogonal combination test. The influence of each test factor on the test index of the residual film picking system was analyzed, the regression models were established, and the optimal parameter combination was obtained by using the multi-objective optimization method. When the operating speed was 6 km/h, the pickup nail tooth spacing was 228.6 mm, the depth of the film shovel into the soil was 37 mm, and the distance between the tip of the film shovel and the center of the pickup drum was 130 mm, the field test showed that the residual film pickup rate was 90.12%, the impurity rate of the recovered residual film was 8.96%, and the traction resistance was 19.905 kN. The relative errors between the experimental results and the predicted values of the regression models were no more than 4.55%, indicating that the parameter optimization regression models were reliable, and the designed friction type nail-tooth-chain plate plastic film picking system met the technical requirements of residual film recovery. The research results can provide technical reference for the development of residual film recycling machines.

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蒋德莉,颜利民,陈学庚,莫毅松,张金昊,吴涛.纵向型钉齿链式地膜捡拾装置设计与试验[J].农业机械学报,2025,56(1):267-281. JIANG Deli, YAN Limin, CHEN Xuegeng, MO Yisong, ZHANG Jinhao, WU Tao. Improved Design and Test of Longitudinal Nail-tooth-chain Plastic Film Pickup Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(1):267-281.

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  • 收稿日期:2024-09-21
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  • 在线发布日期: 2025-01-10
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