基于激光仿形的三轴式自动割胶装置设计与试验
CSTR:
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

海南省科技人才创新项目(KJRC2023C04)、国家自然科学基金区域联合基金项目(U23A20176)、海南省院士创新平台项目(YSPTZX202109)、国家天然橡胶产业技术体系项目(CARS-33-JX2)、海南省自然科学基金项目(523RC440)、三亚市科技创新专项项目(2022KJCX94)和海南省高等学校科学研究项目(Hnky2022-9)


Design and Test of Three-axis Automatic Rubber Tapping Device Based on Laser Profiling
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    为解决天然橡胶产业中胶工劳动强度高、技术难度大等问题,设计了一种基于激光仿形的三轴式自动割胶装置,通过分析天然橡胶树树围和人工割胶轨迹,确定三轴移动机构结构参数和算法程序,结合STM32开发板控制割胶轨迹;设计贴树割胶机构和仿形旋转机构,分析3种状态下距离测量值,结合多个舵机完成装置贴树仿形割胶。以割胶角度、割胶深度和橡胶树树围为试验因素,以割胶深度合格率与割面平滑度合格率为试验指标,利用Design-Expert软件设计并进行室内割胶试验。试验结果表明,当割胶角度为24°、割胶深度为4.96 mm时,装置对不同橡胶树树围具有优异的割胶效果,其中橡胶树树围为583 mm时割胶效果最佳,此时割胶深度合格率为91.38%,割面平滑度合格率为89.73%,满足割胶作业要求。

    Abstract:

    Aiming to solve the problems of high labor intensity and technical difficulty of rubber workers in the natural rubber industry,a three-axis automatic rubber tapping device was designed based on laser profiling. By analyzing the natural rubber tree circumference and manual rubber cutting trajectory within the natural rubber plantation,the structural parameters and algorithm procedures of the three-axis mobile mechanism were determined,and the tapping trajectory of the device was controlled by STM32 development board program. Pasting rubber tapping mechanism and profiling rotary mechanism were designed, and the module distance measurement values under three different tapping states were analyzed. The tree-sticking profiling tapping was completed by the rotation of the servos on the device. Taking rubber tapping angle, rubber tapping depth and the natural rubber tree circumference as test factors, and the qualified rate of rubber tapping depth and qualified rate of rubber tapping surface uniformity as test indexes, the indoor rubber tapping test was designed and carried out by Design-Expert software. the experimental results indicated that when the rubber tapping angle was 24 degrees and the tapping depth was 4.96 mm, the device had excellent tapping effect on different rubber tree circumference. Among them, the rubber tapping effect was the best when the natural rubber tree circumference was 583 mm, with the qualified rate of rubber tapping depth of 91.38% and the qualified rate of rubber tapping surface uniformity of 89.73%, meeting the technical requirements of rubber tapping.

    参考文献
    相似文献
    引证文献
引用本文

张喜瑞,陈璿立,张志富,刘俊孝,周洁,董学虎,符少华.基于激光仿形的三轴式自动割胶装置设计与试验[J].农业机械学报,2025,56(1):254-266. ZHANG Xirui, CHEN Xuanli, ZHANG Zhifu, LIU Junxiao, ZHOU Jie, DONG Xuehu, FU Shaohua. Design and Test of Three-axis Automatic Rubber Tapping Device Based on Laser Profiling[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(1):254-266.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2024-08-28
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2025-01-10
  • 出版日期:
文章二维码