摩擦调节式小区小麦精密排种器设计与试验
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新疆小麦产业技术体系项目(XJARS-01-10)


Design and Experiment of Friction Adjustable Precision Seed Feeder Device for Wheat Experimental Sowing
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    摘要:

    针对目前型孔轮式小麦排种器漏播率高等问题,设计了一种摩擦调节式小区小麦精密排种器。通过对单粒种子排种过程进行受力分析,确定排种器种沟夹角β>17.7°。利用离散元仿真分析确定排种器关键部分结构尺寸以及摩擦盘较优的转速范围(种沟夹角β为30°、型孔轮摩擦角γ为14°,摩擦盘转速为20~28 r/min时漏播率最低)。通过受力分析、仿真分析以及实际作业情况确定排种器关键结构参数范围。以摩擦盘转速、型孔轮转速、拨片间隙为试验因素,以粒距合格率、漏播率、重播率为评价指标,进行三因素三水平的回归响应面试验,通过建立回归方程及响应面数学模型分析各工作参数对试验指标的影响。通过参数优化得到最佳工作参数为型孔轮转速6 r/min、摩擦盘转速24 r/min、拨片间隙3.1 mm,并对该试验组合进行验证试验,得到粒距合格率为89.13%、漏播率为4.83%、重播率为6.04%,试验结果与预测值差异约1个百分点,满足小麦精少量作业要求,研究结果可为小区小麦精密排种器研究提供技术支撑。

    Abstract:

    Aiming at the high missing seed rate problem in the current hole-type wheel precision seed feeder, a friction adjustable precision seeder was designed for experimental sowing of wheat. Through the stress analysis of single seed seeding process, it was determined that the seed groove angle β of the seeding device was greater than 17.7°. Discrete element simulations were employed to identify the structural dimensions of key components in the seeder and to determine the optimal rotational speed range for the friction plate (with a seed furrow angle β of 30° and a hole wheel friction angle γ of 14°, the missing seed rate was the lowest when the friction plate speed was ranged from 20 r/min to 28 r/min). Through force analysis, simulation analysis and actual operation, the size range of the key structure of the seed feeder was determined. The three factors and three levels of regression response surface tests were carried out with the friction plate speed, hole wheel speed and pick gap as the main working parameters, and the pass rate of grain spacing, the leakage rate and the replay rate as evaluation indexes. The effects of each working parameter on the test indexes were analyzed by establishing the regression equation and the response surface mathematical model. Through parameter optimization, the optimal working parameters were found to be a hole wheel rotational speed of 6 r/min, a friction plate rotational speed of 24 r/min, and the distance between the baffle and the mold hole was 3.1 mm. Validation tests on this experimental combination yielded a particle spacing qualification rate of 89.13%, a missing sowing rate of 4.83%, and a reseeding rate of 6.04%. The experimental results deviated from the predicted values by approximately 1 percentage points, meeting the operational requirements for precise and minimal wheat planting. The research findings can provide technical support for the development of precision seeders for wheat experimental sowing.

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谢建华,张洪梁,冯浩,黄伟荣,金姣阳,马卫彬.摩擦调节式小区小麦精密排种器设计与试验[J].农业机械学报,2025,56(1):164-173. XIE Jianhua, ZHANG Hongliang, FENG Hao, HUANG Weirong, JIN Jiaoyang, MA Weibin. Design and Experiment of Friction Adjustable Precision Seed Feeder Device for Wheat Experimental Sowing[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(1):164-173.

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  • 收稿日期:2024-07-25
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  • 在线发布日期: 2025-01-10
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