对称式蔬菜单株自动嫁接机设计与试验
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山东省重点研发计划(重大科技创新工程)项目(2022CXGC010611、2021CXGC010813)


Design and Test of Symmetrical Structure Vegetable Grafting Robot for Single Plant
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    摘要:

    根据茄科蔬菜贴接法嫁接工艺要求,设计了一种对称式蔬菜单株自动嫁接机,在PLC系统控制下,可以连续自动完成对砧穗木苗株的夹取传送、切削、对接以及对嫁接夹裁切、持夹上夹、夹苗固定等功能。重点设计了构成嫁接机的取送苗机械臂、夹持苗机械手、砧穗木切削装置、裁夹上夹装置以及控制系统,确定了各机构关键结构参数以及控制流程。选择辣椒苗为嫁接对象,开展了蔬菜单株自动嫁接机样机性能试验,试验结果表明,各环节执行时间越短,即加快执行速度,嫁接合格率均会下降,影响程度由大到小依次为对接苗时间、上夹时间和取送切苗时间。嫁接苗损伤率的影响则集中在取送切苗环节,该环节执行速度越快,嫁接苗损伤率会有所上升。在各环节执行时间优化基础上,分别对主夹指高度和砧穗木切削装置刀刃倾角进行单因素结构优化试验,获得最优主夹指高度和刀刃倾角分别为13 mm和25°。优化后蔬菜单株自动嫁接机嫁接效率为300株/h,损伤率为2.5%,嫁接合格率为94.8%,达到了设计要求。

    Abstract:

    A symmetrical structure automatic grafting robot for Solanaceae vegetables was designed according to the grafting process requirements of Solanaceae vegetables. Under the control of a PLC system, it can continuously and automatically achieve functions such as picking, conveying, cutting, docking of rootstock and scion seedlings, as well as cutting, clamping and fixing the grafting clamp. The key structural parameters and control process algorithms of each mechanism were determined, with a focus on designing the seedling picking and delivery mechanical arm, seedling clamping mechanical arm, rootstock cutting device, cutting and clamping device, and control system that make up the grafting robot. Pepper seedlings were selected as the grafting object and the performance tests on the prototype of an automatic vegetable grafting robot were carried out. The experimental results showed that the faster the execution speed was, the lower the grafting qualification rate was. The degree of influence, in descending order, was the docking time, clamping time, and seedling picking time. The main impact of grafting seedling damage rate was concentrated in the process of picking, delivering, and cutting seedlings. The faster the execution speed of this process was, the higher the grafting seedling damage rate would be. On the basis of optimizing the execution time of each link, single factor structural optimization experiments were conducted on the height of the main gripper finger and the inclination angle of the cutting edge in the rootstock cutting device, and the optimal parameters for the height of the main gripper finger and the inclination angle of the cutting edge were obtained as 13 mm and 25°, respectively. The grafting efficiency of the optimized single plant vegetable automatic grafting machine was 300 plants/h, with damage rate of 2.5% and grafting qualification rate of 94.8%,which met the design requirements.

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王家胜,李洋鹏,高春风,王东伟.对称式蔬菜单株自动嫁接机设计与试验[J].农业机械学报,2025,56(1):141-150. WANG Jiasheng, LI Yangpeng, GAO Chunfeng, WANG Dongwei. Design and Test of Symmetrical Structure Vegetable Grafting Robot for Single Plant[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(1):141-150.

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  • 收稿日期:2024-02-02
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  • 在线发布日期: 2025-01-10
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