基于杠杆拓扑法的混合动力拖拉机ECVT构型设计与节能控制
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智能农业动力装备全国重点实验室开放项目(SKLIAPE2023019)和国家重点研发计划项目(2022YFD2001202)


ECVT Configuration Design and Energy-saving Control of Hybrid Tractor Based on Lever Topology Method
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    摘要:

    传统大功率拖拉机燃油经济性差,推动了混合动力拖拉机的发展。旋耕作业输出端(Power take-off,PTO)输出转速与拖拉机行驶速度无法解耦输出,使行星齿轮式电动无级变速(Electronic continuously variable transmission,ECVT)拖拉机得到推广,但行星齿轮式ECVT的功率循环现象降低了分流效率,为此,基于杠杆平衡法分析了2K-H型周转轮系的功率分流原理与功率循环产生机理,提出了大功率混合动力拖拉机ECVT构型设计的杠杆拓扑法,以高效地搜索可行构型。提出了大功率混合动力拖拉机ECVT构型的最终方案,并进行了可行性验证。首先,采用杠杆拓扑法和功率输出分流原理拓扑了ECVT构型。然后,通过分析每种拓扑构型的传动特性优选出最佳构型,通过加装离合器与制动器满足拖拉机作业需求及各种模式切换的可行性,并在后驱动系统搭配高低挡、主减速器与轮边减速器,形成最终构型方案。同时,推导了该构型4种工作模式的动态特性方程,明确了构型的传动过程及PTO转速与拖拉机行驶速度解耦输出的可行性。最后,分别在犁耕与旋耕工况下对基于动态规划算法的混合动力拖拉机ECVT能量管理策略进行了整机节能控制仿真分析,结果表明:提出的ECVT构型较对比构型在犁耕工况下等效燃油消耗量降低约5.17%,旋耕工况下降低约5.11%,有效提升了大功率混合动力拖拉机燃油经济性。2种工况下均无功率循环现象产生,保证了混合动力传动系统的平稳运转及分流效率,实现了PTO转速与拖拉机行驶速度的解耦输出,为动力输出轴独立于轮胎进行单独的转速控制提供解决方案,提出的能量管理策略有助于混合动力系统的节能控制。

    Abstract:

    The problem of poor fuel economy of traditional high-powered tractors has promoted the development of hybrid tractors, and the problem that the output speed of power take-off (PTO) cannot be decoupled from the running speed of tractors, which made the electronic continuously variable transmission (ECVT) tractors of planetary gear popularized, but the power cycle phenomenon of ECVT of planetary gear reduced the shunting efficiency. Therefore, the power-split principle and power cycle generation mechanism of 2K-H epicyclic gear train were analyzed based on the lever balance method. A lever topology method for ECVT configuration design of high-powered hybrid tractor was proposed to search feasible configurations efficiently. The final scheme of ECVT configuration of high-horsepower hybrid tractor was put forward, and its feasibility was verified. Firstly, the ECVT configuration was topologized by lever topology method and power output-split principle. Then the optimal configuration was optimized by analyzing the transmission characteristics of each topological configuration. By installing clutches and brakes to meet the needs of tractor operation and the feasibility of various mode switching. The rear drive system was matched with high and low gears, main reduction and wheel reduction to form the final configuration scheme. At the same time, the dynamic characteristic equations of the four working modes of this configuration were derived, and the feasibility of decoupling output between PTO speed and tractor speed was clarified. Finally, the simulation analysis of energy-saving control of the whole hybrid tractor based on ECVT energy management strategy based on dynamic programming algorithm was carried out under plowing and rotary tillage conditions respectively. The results showed that compared with the comparison configuration, the proposed ECVT configuration can reduce the equivalent fuel consumption by about 5.17% under ploughing condition and about 5.11% under rotary tillage condition, which can effectively improve the fuel economy of the high-horsepower hybrid tractor. There was no power cycle phenomenon under two working conditions, which ensured the smooth operation and split efficiency of the hybrid power transmission system. The decoupling output of PTO speed and tractor speed was realized, which provided a solution for the independent speed control of PTO shaft independent of tires. The proposed energy management strategy was helpful to the energy-saving control of hybrid power system.

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张凯,鲁植雄,王琳,邓晓亭,张渤衢,孙晓旭.基于杠杆拓扑法的混合动力拖拉机ECVT构型设计与节能控制[J].农业机械学报,2024,55(12):505-518,538. ZHANG Kai, LU Zhixiong, WANG Lin, DENG Xiaoting, ZHANG Boqu, SUN Xiaoxu. ECVT Configuration Design and Energy-saving Control of Hybrid Tractor Based on Lever Topology Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(12):505-518,538.

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  • 收稿日期:2024-01-18
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  • 在线发布日期: 2024-12-10
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