滚筒式堆肥反应器通风搅拌系统设计与试验
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国家重点研发计划项目(2019YFC1906103)


Design and Test of Aeration and Mixing System for Rotary Composting Reactor
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    摘要:

    针对有机废弃物堆肥过程中物料溶氧效率低导致的堆体起温速率慢、发酵不彻底等问题,设计了一种高效堆肥通风搅拌系统,该系统由分段式通风系统和组合式搅拌装置构成,通过对两个主要装置进行理论设计和DEM-FEM耦合仿真,〖JP3〗实现堆肥通风和搅拌工艺优化。结果显示,通风系统中的最大应力出现在通风管上,为13.064MPa,最大形变量为0.038126mm,搅拌装置中最大应力出现在抄板上,为190.31MPa,最大形变量为0.34417mm,符合设计要求。在此基础上,以食物垃圾和梧桐叶为原料,进行为期14d的堆肥试验,监测堆肥过程中关键参数变化并测定发酵产物相关指标,完成通风搅拌系统性能验证试验。试验结果表明:使用该通风搅拌系统的滚筒式堆肥反应器,其内部堆体温度在3d时达到53.34℃,堆肥过程中堆体最高温度可达69.56℃,堆体高温期(大于50℃)可持续6d以上;试验结束后其产物含水率降至27.21%、pH值升至8.4、种子发芽指数最高可达131.4%,符合有机肥料测定标准(NY/T 525—2021),滚筒反应器运行成本仅65.51元/t。

    Abstract:

    An effective aeration and mixing system composting system was created to address the problems of slow temperature rise and incomplete composting. The system consisted of a segmented aeration mechanism and a combined mixing device for dissolved oxygen. The composting process was designed in a stepwise composting process through the structural design of the two main devices, and the strength of the aeration device and mixing device of the aeration and mixing system were verified by using EDEM (DEM) and ANSYS (FEM) software. The results showed that the maximum stress value in the aeration system appeared in the aeration pipe with 13.064MPa and the maximum deformation was 0.038126mm, and the maximum stress value in the mixing device appeared in the mixing blade with 190.31MPa and the maximum deformation was 0.34417mm, which was in accordance with the design requirements. On this foundation, a 14 day composting test using food waste and maple leaves as feedstock was carried out to test the performance of the aeration and mixing system, record the changes in key parameters of the composting process and measure the relevant indexes of the fermentation production. The test results showed that the compost pile temperature of the rotary composting reactor with this aeration and mixing system reached 53.34℃ on the third day, the maximum temperature of the compost pile reached 69.56℃, and the high temperature period (>50℃) was maintained for 6d. At the same time, the water content of the product reduced 27.21%, the pH value was increased to 8.4 and the maximum seed germination index reached 131.4%, which met the standards for organic fertilizers (NY/T 525—2021),and the rotary composting reactor operating costed only RMB 65.51 yuan/t.

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李骅,朱振明,王居飞,於海明,李超,朱雪茹.滚筒式堆肥反应器通风搅拌系统设计与试验[J].农业机械学报,2024,55(5):395-404. LI Hua, ZHU Zhenming, WANG Jufei, YU Haiming, LI Chao, ZHU Xueru. Design and Test of Aeration and Mixing System for Rotary Composting Reactor[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(5):395-404.

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  • 收稿日期:2023-09-25
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  • 在线发布日期: 2024-01-22
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