基于数字孪生的拖拉机混流装配智能排产仿真评价
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国家重点研发计划项目(2020YFB1713503)


Intelligent Scheduling Simulation Evaluation of Tractor Mixed-model Assembly Based on Digital Twin
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    摘要:

    车间排产对提高车间的效率至关重要,智能排产可以极大提高加工的自动化和智能化水平。但传统生产过程中大多采用固定的工时数据进行产线作业时间估算,而拖拉机混流装配以工人作业为主,工人作业时间不固定甚至存在较大差异。为满足智能排产要求,提出通过数字孪生车间对生产计划进行仿真评价以增强与实际车间的交互与反馈。搭建与现场拖拉机装配线一致的数字孪生三维模型场景及人机交互界面,根据MES系统中的过点信息实现装配线模型实时驱动,建立了一个拓展性强、可灵活复用的数字孪生系统。分析了生产计划评价指标,提出通过生产计划管理系统与孪生装配线的交互反馈,实现对基于数字孪生装配线的生产计划仿真运行及评价。通过数字孪生装配线采集到的实际工时仿真运行生产计划,可以得到优化后的生产计划。将低产、正常和高产月份各5d内的实际生产计划与本系统生成的计划进行对比,结果表明本系统仿真评价后得到的生产计划更优越。

    Abstract:

    Workshop scheduling is very important to improve the efficiency of the workshop. Intelligent scheduling can greatly improve the level of automation and intelligence of processing. However, in the traditional production process, most of the fixed man-hour data were used to estimate the operation time of the production line, while the mixed flow assembly of tractors was dominated by workers, and the operation time of workers was not fixed or even quite different. In order to meet the requirements of intelligent scheduling, it was proposed to simulate and evaluate the production plan through the digital twin workshop to enhance the interaction and feedback with the actual workshop. A digital twin 3D model scene and human-computer interaction interface consistent with the on-site tractor assembly line were built. According to the passing point information in the MES system, the real-time drive of the assembly line model was realized, and a digital twin system with strong expansibility and flexible reusability was established. The evaluation index of production plan was analyzed, and the interactive feedback between production plan management system and twin assembly line was proposed to realize the simulation operation and evaluation of production plan based on digital twin assembly line. Through the actual working hours collected by the digital twin assembly line, the production plan can be simulated and the optimized production plan can be obtained. The actual production plans of low-yield months, normal months and high-yield months within 5 days each were compared with the plans generated by the system. The results showed that the production plan obtained after the simulation evaluation of the system was superior.

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王纪章,刘哲,高志恒,王涛.基于数字孪生的拖拉机混流装配智能排产仿真评价[J].农业机械学报,2024,55(4):385-393. WANG Jizhang, LIU Zhe, GAO Zhiheng, WANG Tao. Intelligent Scheduling Simulation Evaluation of Tractor Mixed-model Assembly Based on Digital Twin[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(4):385-393.

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  • 收稿日期:2023-09-20
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  • 在线发布日期: 2024-04-10
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