多出口扇形喷嘴干冰喷射速冻蓝莓特性研究
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国家自然科学基金项目(52376069)和天津市大学生创新训练计划项目(202310069078)


Characteristics of Dry Ice Jet Quickfrozen Blueberries with Multi-outlet Fan-shaped Nozzle
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    摘要:

    为提高干冰微粒速冻蓝莓的喷嘴雾化特性,优化设计一种多出口扇形喷嘴,喷射出扇形干冰微粒射流,更均匀更快速地冻结蓝莓。建立多出口扇形喷嘴的物理模型及蓝莓速冻干冰射流流场计算模型。基于Fluent软件,采用气固两相动力学模型DPS、Realizable、k-ε湍流模型对多出口扇形喷嘴干冰微粒喷射速冻蓝莓的过程进行数值模拟研究。探究了扇形喷嘴出口不同V形切槽角(60°、70°、80°、90°)在相同的入口流量和出口孔径下,对干冰微粒在速冻腔内的流场分布、蓝莓的冻结速率和冻结均匀性等参数的影响。结果表明:随着V形切槽角的增加,扇形冲击射流宽度降低,冲击射流核心区域内的流速增加。当多出口扇形喷嘴出口V形切槽角为70°时,相比60°、80°、90°速冻腔内整盘蓝莓的冻结完成时间分布最集中,整体的冻结速度快,流场最均匀,为此喷嘴模型(入口孔径30mm,入口流速0.25m/s,出口为圆周布置的孔径5.2mm×6(6个孔径为5.2mm的出口)和中心布置的孔径2mm×4的组合)最优出口参数。随后对模拟仿真最优结果进行实验测试,可得整盘蓝莓完成速冻的时间为119s,冻结速率为0.50cm/min,实验与模拟降温曲线误差为4.3%。对速冻后蓝莓的花青素含量、可溶性固形物质量分数以及失水率等进行测试,结果表明干冰速冻后蓝莓在贮藏期间的感官品质保持较好,优于速冻蓝莓标准。

    Abstract:

    In order to improve the atomization characteristics of quick-frozen blueberries, a fan-shaped nozzle with multi-outlet was designed and optimized. It can spray a fan-shaped dry ice particle jet, which can ultimately freeze blueberries more evenly and quickly. A physical model of a multi-outlet fan-shaped nozzle and a computational model of the dry ice jet flow field for quick-frozen blueberries were established. Using Fluent software and the gas-solid two-phase dynamics model DPS, Realizable,k-ε turbulence model, a numerical simulation study was conducted on the process of quick-freezing blueberries by using a multi-outlet fan-shaped nozzle for dry ice particle spraying. The different V-shaped groove angles (60°, 70°, 80° and 90°) at the outlet of the fan-shaped nozzle were investigated, the effects of different angles on the flow field distribution of dry ice particles in quick-freezing chamber, as well as the freezing rate of blueberry and the freezing uniformity were studied under the same inlet flow rate and outlet aperture. The results showed that as the angle of the V-shaped groove was increased, the width of the fan-shaped impinging jet was decreased, and the flow velocity in the core region of the impinging jet was increased. When the V-shaped groove angle of the multi-outlet fan-shaped nozzle outlet was 70°, compared with 60°, 80°, and 90°, the freezing completion time distribution of the whole plate of blueberries in the quick-freezing chamber was the most concentrated, the overall freezing speed was fast, and the flow field was the most uniform. Therefore, it was the optimal outlet parameter for this nozzle model (inlet diameter of 30mm, inlet velocity of 0.25m/s, outlet was a combination of circularly arranged diameter of 5.2mm×6(there were six outlets with a hole diameter of 5.2mm)and centrally arranged diameter of 2mm×4). The optimal result of the simulation was then tested experimentally. The results showed that the whole plate of blueberries completed quick-freezing in 119s, with a freezing rate of 0.50cm/min. The error between the experimental and simulated cooling curves was 4.3%. Tests were conducted on anthocyanins content, soluble solids, mass fraction, and water loss rate of frozen blueberries after quick freezing. The results showed that the sensory quality of dry ice quick-frozen blueberries during storage was better than that of national standard quick-frozen blueberries.

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宁静红,宋志朋,杨鑫,任子亮,王暖厚,包翔.多出口扇形喷嘴干冰喷射速冻蓝莓特性研究[J].农业机械学报,2024,55(3):392-400. NING Jinghong, SONG Zhipeng, YANG Xin, REN Ziliang, WANG Nuanhou, BAO Xiang. Characteristics of Dry Ice Jet Quickfrozen Blueberries with Multi-outlet Fan-shaped Nozzle[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(3):392-400.

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  • 收稿日期:2023-07-31
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  • 在线发布日期: 2023-10-02
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