多重扰动清种式大蒜单粒取种排种器设计与试验
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财政部和农业农村部:国家现代农业产业技术体系项目(CARS-24-D-01)、山东省现代农业产业技术体系蔬菜产业创新团队项目(SDAIT-05-11)和中国博士后科学基金面上项目(2019M662410)


Design and Experiment of Multi-disturbance Cleaning and Single-seed Sowing Device for Garlic
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    摘要:

    针对勺链式大蒜播种机取种过程中常出现的漏种、重种问题,设计了一种多重扰动清种式大蒜单粒取种排种器。取种勺在充种阶段获取多粒蒜种,经多重扰动清种,最终取种勺内仅余1粒蒜种。本文以金乡蒜种为研究对象,阐述了排种器的工作原理,确定了排种器的各项参数和多重扰动装置的最佳安装位置。通过DEM〖CD*2〗MBD耦合仿真试验,分析了倾斜角、取种勺线速度对充种成功率的影响,以及凹槽形状对单粒取种率的影响。运用 Box-Behnken 中心组合试验方法,以第2弧形突出部分坡度、倾斜角、取种勺线速度为试验因素,以单粒取种率和漏种率作为评价指标,开展了三因素三水平正交试验。利用 Design-Expert 8.0.6 数据分析软件,分析了各因素对单粒取种率与漏种率的影响,对试验因素进行优化,确定了多重扰动装置最佳结构参数。设计试验台对仿真结果进行验证,倾斜角、取种勺线速度分别为15°、0.07m/s的条件下,通过调节多重扰动装置与取种勺凹槽顶端距离适配不同级别蒜种,当Ⅰ级、Ⅱ级、Ⅲ级蒜种距离分别为0、6.1、12.1mm时,单粒取种成功率分别为92.2%、97.2%、95.6%,具有良好的取种性能。

    Abstract:

    In response to the common issues of seed leakage and reseeding during the seedpicking process of a spoon-chain garlic seeder, a novel multi-disturbance cleaning and single-seed sowing device was designed. The sowing device collected multiple garlic seeds during the seed-picking process and underwent multiple disturbances to ensure that only one seed remains in the sowing spoon. Focusing on Jinxiang garlic seeds and elucidating the working principle of the sowing device, the optimal parameters of the sowing device and the installation position of multi-disturbance device were determined. Through DEM-MBD coupled simulation experiments, the influence of tilt angle and scoop speed on the success rate of seed filling and the impact of groove shape on the single-seed extraction rate were analyzed. A three-factor three-level orthogonal experiment was performed by using the Box-Behnken central composite design method, with the slope of the second arc-shaped prominent part, inclination angle, and spoon linear speed as experimental factors, and the single-seed qualification rate and seed leakage rate as evaluation criteria. Design-Expert 8.0.6 data analysis software was employed to analyze the effects of each factor on the single-seed sowing rate and seed leakage rate and optimize the experimental factors to determine the optimal structural parameters of the multi-disturbance device. A validation experiment was conducted using a test rig to verify the simulation results. Under the conditions of an inclination angle of 15° and a spoon linear speed of 0.07m/s, the multi-disturbance device was adjusted to adapt to different levels of garlic seeds by adjusting the distance between the device and the top of the sowing spoon groove. The success rates of single-seed sowing were 92.2%, 97.2%, and 95.6% for Grade Ⅰ, Grade Ⅱ, and Grade Ⅲ garlic seeds, respectively, demonstrating excellent sowing performance.

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侯加林,方立志,张海阔,周凯,李天华,李玉华.多重扰动清种式大蒜单粒取种排种器设计与试验[J].农业机械学报,2024,55(1):65-75,163. HOU Jialin, FANG Lizhi, ZHANG Haikuo, ZHOU Kai, LI Tianhua, LI Yuhua. Design and Experiment of Multi-disturbance Cleaning and Single-seed Sowing Device for Garlic[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(1):65-75,163.

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  • 收稿日期:2023-06-30
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  • 在线发布日期: 2023-08-21
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