玉米联合收获机纹杆式脱粒元件设计与试验
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国家重点研发计划项目(2016YFD0300300)和财政部和农业农村部:国家现代玉米产业技术体系项目


Design and Experiment of Rasp Bar Threshing Element of Corn Combine Harvester
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    摘要:

    我国华北地区玉米收获时籽粒含水率较高,采用钉齿式及杆齿式脱粒元件进行籽粒直收时,籽粒破碎率较高,为降低脱粒过程中籽粒破碎率,设计了一种纹杆式脱粒元件,分析其前倾角变化对果穗受力的影响规律,以籽粒破碎时压缩量为依据,对纹杆块顶端弧面形状进行设计。基于EDEM研究纹杆元件顶端参数对果穗受力的影响,采用拟水平法设计四因素四水平正交试验,试验结果表明:较优纹杆参数组合为前倾角75°、凸棱倾角25°、凸棱宽度6mm、凸棱高度10mm;通过台架试验探究滚筒转速、凹板间隙等工作参数对纹杆式滚筒脱粒效果的影响规律,当籽粒含水率为28.5%时,最优滚筒转速为300r/min,凹板间隙为50mm,此时籽粒破碎率为5.34%。在最优工作参数下,对比不同脱粒元件脱粒效果,发现籽粒破碎率分别由杆齿式元件的9.91%、钉齿式元件的7.83%下降至纹杆式脱粒元件的5.34%,证明所设计的纹杆式脱粒元件能够有效降低脱粒过程中籽粒破碎率。

    Abstract:

    The grain moisture content is high when corn is harvested in North China, and there is a problem of high broken rate of grain when using nail-toothed and pole-toothed threshing elements. In order to reduce the rate of broken grain during the threshing process, a rasp bar threshing element was designed. The influence of the forward inclination angle of the rasp bar on the force of the ear was analyzed and the top arc shape of the rasp bar was designed based on the size of the compression when the grain was broken. Based on EDEM the primary and secondary relationship between the rasp bar top parameters and the force of the ears was researched, and the four-factor four-level orthogonal test was designed by using the quasi-level method. The results showed that the better parameter combination of the rasp bar was forward: inclination angle was 75°, top rib inclination was 25°, top rib width was 6mm, and top rib height was 10mm. Through the bench test, the law of influence of the working parameters such as the rotor speed and the cylinder-concave clearance on the threshing effect of the drum was explored, it was found that when the moisture content of maize was 28.5%, the rotor speed was 300r/min, the cylinder concave clearance was 50mm, at that time, the rates of broken grains was 5.34%. Comparing the threshing effect of different threshing elements under the optimal working parameters, it was found that the rates of broken grains were decreased from 9.91% of the pole-toothed element and 7.83% of the pin-toothed element to 5.34% of the rasp-bar element. It was proved that the rasp bar threshing element can effectively reduce the rates of broken grains.

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王镇东,崔涛,张东兴,杨丽,和贤桃,张泽鹏.玉米联合收获机纹杆式脱粒元件设计与试验[J].农业机械学报,2021,52(9):115-123. WANG Zhendong, CUI Tao, ZHANG Dongxing, YANG Li, HE Xiantao, ZHANG Zepeng. Design and Experiment of Rasp Bar Threshing Element of Corn Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(9):115-123.

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  • 收稿日期:2021-01-25
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  • 在线发布日期: 2021-09-10
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