复合曲柄摇杆式蔬菜膜上双行栽植装置设计与试验
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国家重点研发计划项目(2017YFD0700800)、中央高校基本科研业务费专项资金项目(KYYJ202005)和江苏省现代农机装备与技术示范推广项目(NJ2020-41)


Design and Experiment on Compound Crank Rocker Double-row Planting Device of Vegetable Plug Seedling Up-film Transplanter
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    摘要:

    针对蔬菜膜上移栽膜口大、栽植频率低等问题,设计了一种复合曲柄摇杆式蔬菜膜上双行栽植装置。在分析复合曲柄摇杆式栽植机构工作原理的基础上,建立栽植机构的运动学模型。采用Matlab软件编写栽植机构仿真分析与优化程序,分析各个参数对栽植轨迹及运动特性的影响,采用逐次逼近的方法,得到一组满足膜上栽植要求的杆件长度:lOA=48mm,lAB=125mm,lBC=160mm,lAD=200mm;根据优化后的参数组合设计样机并进行虚拟仿真和样机田间试验。结果表明:各组试验栽植合格率均在90%以上,栽植深度合格率在94%以上,株距变异系数最大为6.35%,膜口长度平均值为10.44cm,破膜程度约为18%,栽植频率达到70株/(min·行),满足蔬菜膜上移栽的要求。

    Abstract:

    To solve the problems of large opening of vegetable plug seedling up-film transplanting and low planting frequency, a compound crank-rocker type double-row planting device on film was developed. This planting device was designed for pepper pot seeding. And the kinematics model of the planting mechanism was established, its trajectory and motion equation were also calculated. The influences of different parameters on planting trajectory and movement characteristics were explored. By using the simulation analysis and optimization program written by Matlab software, the optimized length of rods were obtained as follows: lOA=48mm, lAB=125mm, lBC=160mm, and lAD=200mm. According to the optimized length of the rods, the planting mechanism was designed, and the 3D modeling and virtual simulation verification were also completed by using Creo software, after completed the manufacturing of prototype, the field experiment were carried out. The results showed that the qualified rates of planting on film were all more than 90%, and the qualified rates of planting depth were more than 94%, the maximum variation coefficient of plant spacing was 6.35%, and the average length of membrane hole was 10.44cm, the damage rate of the planting mechanism on the film was about 18%, and the planting frequency reached 70 plants/(min·row), which met the requirements of vegetable up-film transplanting.

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胡飞,郭栋,陈彩蓉,颜华,尹文庆,於海明.复合曲柄摇杆式蔬菜膜上双行栽植装置设计与试验[J].农业机械学报,2021,52(9):62-69. HU Fei, GUO Dong, CHEN Cairong, YAN Hua, YIN Wenqing, YU Haiming. Design and Experiment on Compound Crank Rocker Double-row Planting Device of Vegetable Plug Seedling Up-film Transplanter[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(9):62-69.

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  • 收稿日期:2021-03-11
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  • 在线发布日期: 2021-09-10
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