正负气压-型孔轮组合式谷子穴播排种器设计与试验
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国家重点研发计划项目(2016YFD0701800-02)和黑龙江八一农垦大学三纵三横项目(TDJH201803)


Design and Test of Millet Hill-drop Seed-metering Device with Combination of Positive-negative Pressure and Hole Wheel
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    摘要:

    针对现有谷子穴播排种器播种时存在堵孔、排种盘高转速时充种率低及排种均匀性差等问题,结合谷子穴播农艺要求,设计了一种正负气压-型孔轮组合式谷子穴播排种器。对排种器关键部件参数进行设计计算,通过理论分析建立了种子在流场中和充种区的力学模型。为了获得最佳的排种器性能参数,以型孔轮转速、真空度、吸孔直径为试验因素,以合格率、重播率、漏播率为评价指标,进行了三因素五水平二次正交旋转组合试验,采用多目标优化方法,确定了当吸孔直径为1.04mm、真空度为2.10kPa、型孔轮转速为22.46r/min时,合格率为93.14%,重播率为3.48%,漏播率为3.38%。对优化结果进行验证试验,验证结果与优化结果基本一致。田间播种试验表明,该排种器合格率为88.2%、重播率为4.9%、漏播率为6.9%,各项指标均满足谷子穴播农艺要求。

    Abstract:

    Aiming at the problems of small size, light weight and pityriasis in millet seed sowing and seed-metering device, such as hole blocking, poor seed uniformity and low seed filling rate at high rotating speed of seed-metering plate, a combined type of positive and negative air pressure and hole wheel seed sowing and seed-metering device was designed according to the agronomic requirements of millet seed sowing. The parameters of key parts of seed sorter were designed and calculated, and the mechanical model of seed in the flow field and filling area was established through theoretical analysis. It was found that the main factors affecting the airflow force on seeds were the diameter of suction hole and the vacuum degree inside the type hole. The vacuum degree required by seed sorter during seed filling was 1.13~3.21kPa. Through single factor test, it was determined that the optimal hole of the seed metering device was cylindrical conical composite hole, and the optimal hole diameter was 1mm, and it was verified that the pass rate of the hole metering device under the condition of negative pressure at high speed was significantly higher than that without negative pressure. In order to get the best performance parameters of the metering device, with hole type wheel speed, vacuum degree, and suction diameter as the test factors, percent of pass, replanting rate, sowing rate as the evaluation index, the three factors five levels quadratic orthogonal rotation combination test was taken, and multi-objective optimization method was used, and the best parameter combination was determined as follows: when the suction diameter was 1.04mm, the vacuum degree was 2.10kPa, hole type wheel speed was 22.46r/min, the percent of pass was 93.14%, the replanting rate was 3.48%, the leakage rate was 3.38%. The verification results were basically consistent with the optimized results. In order to investigate the actual sowing performance of seed metering device, field seeding experiments were carried out. The field test results showed that the pass rate was 88.2%, the replanting rate was 4.9%, and the leakage rate was 6.9%. All the indexes met the requirements of hill seeding agronomy of millet.

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衣淑娟,陈涛,李衣菲,陶桂香,毛欣.正负气压-型孔轮组合式谷子穴播排种器设计与试验[J].农业机械学报,2021,52(6):83-94. YI Shujuan, CHEN Tao, LI Yifei, TAO Guixiang, MAO Xin. Design and Test of Millet Hill-drop Seed-metering Device with Combination of Positive-negative Pressure and Hole Wheel[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(6):83-94.

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  • 收稿日期:2020-08-05
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  • 在线发布日期: 2021-06-10
  • 出版日期: 2021-06-10
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