圆盘顶出式水田侧深施肥装置设计与试验
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国家重点研发计划项目(2018YFD0300105-4、2016YFD0300909-04)、黑龙江省博士后落户黑龙江项目(LBH-Q17012)和国家自然科学基金项目(52005094)


Design and Experiment of Disc Ejection Type Paddy Field Side Deep Fertilization Device
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    摘要:

    为保证水田侧深施肥的作业效率、提高侧深施肥装置的施肥均匀性,结合寒地水稻侧深施肥的农艺要求,设计了圆盘顶出式侧深施肥装置。阐述了该装置的工作原理,并对关键部件圆盘顶出式排肥器和风送系统进行分析,建立了施肥装置排肥过程的运动学模型,得出排肥圆盘转速是施肥性能的重要影响因素,通过EDEM虚拟仿真试验确定排肥圆盘最佳工作转速为10~60r/min;进行了侧深施肥装置施肥性能试验,结果表明:各行排量一致性、施肥稳定性均满足国家施肥机械作业标准要求;以肥槽有效工作长度为因素,以施肥量均值、施肥均匀性变异系数和总施肥量为指标进行施肥均匀性试验,结果表明:当肥料密度为1.15g/cm3、肥槽有效工作长度在5~20mm之间调节时,总施肥量变化范围为137~921kg/hm2,施肥均匀性变异系数为5.96%~12.77%,满足国家施肥机械作业标准要求;与直槽轮式和斜槽轮式侧深施肥装置对比表明,圆盘顶出式侧深施肥装置有效提高了施肥均匀性,在满足施肥量要求的前提下,长时间作业未出现肥料挤压破碎现象;另选择4种不同密度的水田侧深施肥专用肥,验证施肥装置肥量调节性能,结果表明,所设计的侧深施肥装置对常用专用肥料具有良好适应性,获得了肥料密度在0.85~1.40g/cm3之间的肥槽有效工作长度与总施肥量的变化曲线,可应用于田间作业,为机具调试应用及实际施肥作业提供指导和参考。

    Abstract:

    In order to ensure the operation efficiency of lateral deep fertilization in paddy field and improve the fertilization uniformity of lateral deep fertilization device, combined with the agronomic requirements of lateral deep fertilization of rice in cold region, a disc ejection type lateral deep fertilization device was designed, its working principle was expounded, and the key components, disc ejection type fertilizer discharger and air delivery system, were analyzed. Kinematics model of fertilizer discharging process was established, and the rotating speed of fertilizer discharge disc was an important factor affecting fertilization performance. The best work of fertilizer discharging disc was 10~60r/min by EDEM virtual simulation test. The fertilization performance experiment of lateral deep fertilization device was carried out. The results showed that the consistency of discharge amount and stability of fertilization met the national operation standard of fertilization machinery. Taking the effective working length of fertilizer tank as a factor, the average value of fertilization amount, coefficient of variation of fertilization uniformity and total fertilization amount as indicators, the single factor experiment was carried out. The results showed that when the density of fertilizer was 1.15g/cm3 and the effective working length of fertilizer tank was adjusted between 5mm and 20mm, the total fertilization amount was varied from 137kg/hm2 to 921kg/hm2, and the coefficient of variation of fertilization uniformity of lateral deep fertilization device was ranged from 5.96% to 12.77%. Compared with the straight-grooved wheel type and the inclined-grooved wheel type side-deep fertilization device, it was concluded that the disc ejection type side-deep fertilization device effectively improved the uniformity of fertilization, and there was no fertilizer crushing phenomenon in long-term operation under the premise of meeting the requirements of fertilization amount. Four special fertilizers with different densities were selected to verify the fertilizer adjustment performance of the fertilizer application device. The experimental results showed that the designed device had good adaptability to commonly used special fertilizers, and the obtained curves of effective working length of fertilizer tank and total fertilizer application with density of 0.85~1.40g/cm3 can be directly applied to field operations, which had important reference value for debugging and application of machines and tools and actual production operations.

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王金峰,尚文虎,翁武雄,王金武,王奇,陈鑫胜.圆盘顶出式水田侧深施肥装置设计与试验[J].农业机械学报,2021,52(6):62-72. WANG Jinfeng, SHANG Wenhu, WENG Wuxiong, WANG Jinwu, WANG Qi, CHEN Xinsheng. Design and Experiment of Disc Ejection Type Paddy Field Side Deep Fertilization Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(6):62-72.

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  • 收稿日期:2021-01-03
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  • 在线发布日期: 2021-06-10
  • 出版日期: 2021-06-10
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