弧齿往复式稻田株间自动避苗除草装置设计与试验
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国家自然科学基金项目(51875098)、国家现代农业产业技术体系岗位科学家项目(CARS-01-44)和黑龙江省现代农业产业技术协同创新体系岗位专家项目


Design and Experiment of Arc-tooth Reciprocating Motion Type Seedling Avoided Weeding Control Device for Intertillage Paddy
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    摘要:

    针对现有稻田株间除草漏除率大、除草率低和除草装置因无法确定秧苗位置而导致伤苗率高等问题,基于除草执行部件往复式开合运动思想,设计了一种用于去除稻田中耕期株间杂草的弧齿式自动避苗除草装置。根据中耕除草期稻株生长状态,通过理论分析设计了对置株间除草齿,并确定了除草弧齿的主要结构参数。利用光电传感器和电动直线推杆的协同作用,设计了自动避苗控制系统,当该装置执行避苗除草作业时,系统根据前进速度控制除草弧齿张开一定间距,以躲避秧苗。基于显式动力学仿真软件LS-DYNA进行了虚拟试验,以地表下0~40mm内土壤扰动率为试验指标,当除草齿入土深度为32mm时,土壤扰动率达到最大值,为90.02%。通过田间试验验证了该株间除草装置和自动避苗控制系统的作业性能,在前进速度为0.5~0.9m/s时,该装置平均除草率为86.51%、平均伤苗率为0.20%,除草和避苗作业性能稳定,可满足稻田除草农艺要求和株间“避苗除草”作业要求。

    Abstract:

    Aiming at the problems of high missed weeding rate and low weeding rate between plants in paddy fields, and the existing weeding device cannot determine the position of the seedlings and led to the high seedling damage rate, an arc-tooth type automatic seedling avoided weeding device was designed to remove weeds between plants during paddy field cultivation, which was based on the idea of controlling the intermittent opening and closing movement of the weeding execution component. According to the growth status of rice plants in the weeding period of intertillage, the symmetrical weeding teeth used to remove weeds between plants were designed through theoretical analysis, and the main structural parameters of arc-shaped weeding teeth were determined. The automatic control system for avoiding seedlings was designed through the synergy of photoelectric sensors and electric linear actuators. When the weeding device needed to perform the action of avoiding seedlings, the control system controlled the arc-shaped weeding teeth to open a certain distance according to the real-time monitoring of the forward speed to avoid the seedlings. A virtual experiment was carried out based on the dynamic simulation software LS-DYNA. In the experiment, the soil disturbance rate within 0~40mm below the ground surface was used as the evaluation index, and the working depth of the arc-shaped weeding tooth of the device was determined to be 32mm, and at this time, the soil disturbance rate reached the maximum value, which was 90.02%. The operating performance of the inter-plant weeding device and automatic seedling avoidance control system was verified through field experiment. When the forward speed was 0.5~0.9m/s, the average weeding rate of the device was 86.51% and the average seedling damage rate was 0.20%. The performance of weeding and seedling avoidance was stable, and the operation quality can meet the agronomic requirements of paddy field weeding and the operation requirements of “avoiding seedlings and weeding” between plants.

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王奇,周文琪,唐汉,马骁驰,王金武,佟童.弧齿往复式稻田株间自动避苗除草装置设计与试验[J].农业机械学报,2021,52(6):53-61. WANG Qi, ZHOU Wenqi, TANG Han, MA Xiaochi, WANG Jinwu, TONG Tong. Design and Experiment of Arc-tooth Reciprocating Motion Type Seedling Avoided Weeding Control Device for Intertillage Paddy[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(6):53-61.

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  • 收稿日期:2021-03-25
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  • 在线发布日期: 2021-06-10
  • 出版日期: 2021-06-10
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