遥控全向调平山地履带拖拉机设计与性能试验
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国家重点研发计划项目(2016YFD0700503)和陕西省科技重大专项(2020zdzx03-04-01)


Design and Performance Test of Remote Control Omnidirectional Leveling Hillside Crawler Tractor
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    摘要:

    针对传统拖拉机坡地行驶及作业时稳定性差、安全性不高、操纵复杂等问题,设计了一种遥控全向调平山地履带拖拉机(简称山地拖拉机)。首先,在分析山地拖拉机调平原理的基础上,提出基于平行四杆机构的车身横向调平方案和基于双车架机构的纵向调平方案;其次,对山地拖拉机的全向调平装置、行走系、基于静液压驱动装置(HST)的无级调速传动系统、多功能液压系统、坡地适应液压悬挂装置等关键部件进行设计和相应的匹配选型;最后,对山地拖拉机进行了整机性能试验。试验表明,拖拉机在0°~15°的横向坡地和0°~10°的纵向坡地可以实现车身横、纵向的调平,有效提高了拖拉机坡地行驶和作业的稳定性;拖拉机可实现0~8km/h的无级调速,满足平地行驶、爬坡、等高线作业等多种工况的速度要求;可遥控实现山地拖拉机行车、制动、转向、全向(横向和纵向)调平、农具升降及姿态调整等动作,极大地提高了操纵的便捷性;山地拖拉机的接地比压为0.025MPa,在松软路面和沼泽地均具有良好的通过性;山地拖拉机的转向机动性能良好,最小转弯半径为1728mm,可适应丘陵山地相对狭小的坡地作业环境;山地拖拉机的平地偏驶率为5.5%,在15°坡地车身调平后的偏驶率为5.75%,小于车身未调平时偏驶率8.62%,均满足相应国家标准(≤6%)要求;液压悬挂装置的最大提升力为8.2kN,满足基本的作业需求;坡地旋耕的耕深稳定性满足国家标准(≥85%)要求。

    Abstract:

    Aiming at the problems of difficult leveling, poor stability, complex operation and poor safety of traditional tractor in slope operation, a kind of omnidirectional leveling hillside crawler tractor (abbreviated as hillside tractor) was developed. Firstly, based on the analysis of the leveling principle of hillside crawler tractor under condition of slope, the lateral leveling scheme based on parallel four-bar mechanism and the longitudinal leveling scheme based on double frame mechanism were proposed. Secondly, the key components of the hillside tractor (omnidirectional leveling device, walking system, stepless speed regulation drive system based on hydrostatic drive (HST), multi-functional hydraulic system, slope adaptive hydraulic suspension device) were selected, designed and created. Finally, the performance test of hillside tractor was carried out. The test results showed that the vehicle body leveling could be realized on the 0°~15°lateral slope and 0°~10°longitudinal slope, which could effectively improve the stability and safety of the slope driving and operation;the stepless speed regulation of 0~8km/h could be realized, which could meet the speed requirements of flat driving, climbing, contour line operation and other working conditions;the driving, braking, steering, and omnidirectional (lateral and longitudinal) leveling of hillside tractor and posture adjustment of farm tools could be realized by remote control, which greatly improved the convenience of operation;the ground pressure of hillside tractor was 0.025MPa, which indicated that it had good trafficability on soft road and swamp;the steering performance of hillside tractor was good, and the minimum turning radius was 1728mm, which could be used in relatively narrow slope working environment such as hilly areas;the flat deviation rate of hillside tractor was 55%, and the deviation rate after leveling on 15°slope was 5.75%, which was less than 8.62% without tractor leveling, and all met the requirements of corresponding national standard (≤6%); the maximum lifting force of the hydraulic suspension device was 8.2kN, which can meet the operation requirements;the stability of rotary tillage depth on slope land met the national standard (≥85%).The research result had a good reference for the research and development of agricultural machinery in hilly areas.

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孙景彬,楚国评,潘冠廷,孟宠,刘志杰,杨福增.遥控全向调平山地履带拖拉机设计与性能试验[J].农业机械学报,2021,52(5):358-369. SUN Jingbin, CHU Guoping, PAN Guanting, MENG Chong, LIU Zhijie, YANG Fuzeng. Design and Performance Test of Remote Control Omnidirectional Leveling Hillside Crawler Tractor[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(5):358-369.

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  • 收稿日期:2021-01-27
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  • 在线发布日期: 2021-05-10
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