水稻收获机涂层改性清选筛面设计与试验
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国家重点研发计划项目(2017YFD0700302)和吉林省科技发展计划项目(20170204016NY)


Design and Experiment on Modified Sieve with Coating of Rice Harvester
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    摘要:

    针对水稻收获机清选作业过程中湿黏水稻脱出物易粘附、堵塞清选筛的问题,利用聚四氟乙烯涂料对清选筛面进行喷涂改性处理,设计了具有抗粘减阻性能的清选筛面。涂层改性筛面往复摩擦特性试验结果表明,涂层改性筛面与水稻秸秆的平均摩擦因数降幅达32.2%~32.7%,与稻叶的平均摩擦因数降幅达39.1%~40.2%,涂层改性筛面表现出良好的减阻特性。涂层改性筛面润湿减粘特性试验结果表明,涂层改性筛面的接触角为110.6°,接触角增幅为26.8%,与水稻秸秆的界面粘附力降幅为62%~67%,与稻叶的界面粘附力降幅为63%~65%,减粘脱附特性显著增强。利用水稻收获机进行了涂层改性筛面田间清选作业减粘防堵性能试验,作业量为2.0hm2时,与未改性筛面相比,涂层改性筛面粘附物质量降低67.8%,聚四氟乙烯涂层能够有效地解决湿黏脱出物粘附、堵塞问题,具有良好的耐久性。

    Abstract:

    Cleaning is one of the most important working processes of rice harvester. However, the sieve is often adhered and blocked by rice threshed mixtures in cleaning process. The problem of adhesion and blockage is caused by wet and sticky properties of rice threshed mixtures. In order to solve above problems, the modified cleaning sieve coated with PTFE was designed. Firstly, the reciprocating friction characteristics of rice straw, rice leaves and modified sieve with PTFE coating were tested. The average friction factor between modified sieve with PTFE coating and rice straw was decreased by 32.2%~32.7%, compared with unmodified sieve. The average friction factor between modified sieve with PTFE coating and rice leaves was decreased by 39.1%~40.2%, compared with unmodified sieve. The modified sieve with PTFE coating had good resistance reduction characteristics. Then, the wetting and adhesion properties test of modified sieve with PTFE coating was carried out. The contact angle of modified sieve with PTFE coating was 110.6°, and the contact angle was increased by 26.8%, compared with unmodified sieve. The interface adhesion force between modified sieve with PTFE coating and rice straw was decreased by 62%~67%. The interface adhesion force between modified sieve with PTFE coating and rice leaves was decreased by 63%~65%. Finally, the field cleaning performance test of the modified sieve with PTFE coating was carried out by using rice harvester. When the working amount of rice harvester was 2.0hm2, the mass of adhesion material on modified sieve with PTFE coating was decreased by 67.8% compared with the unmodified sieve, and the adhesion materials were mainly small debris with scattered distribution. The test results showed that the problem of adhesion and blockage of rice threshed mixtures in cleaning process were solved effectively by modified sieve with PTFE coating.

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程超,付君,陈志,任露泉.水稻收获机涂层改性清选筛面设计与试验[J].农业机械学报,2020,51(2):94-102. CHENG Chao, FU Jun, CHEN Zhi, REN Luquan. Design and Experiment on Modified Sieve with Coating of Rice Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(2):94-102.

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  • 收稿日期:2019-10-14
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  • 在线发布日期: 2020-02-10
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