温室穴盘钵苗成排取苗移植手部件设计与试验
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国家重点研发计划项目(2021YFD2000702)、国家自然科学基金项目(32201676)、浙江省“领雁”研发攻关计划项目(2022C02026)和浙江理工大学科研启动基金项目(19022456-Y)


Design and Test of Row Picking End-effectors for Potted Seedlings in Greenhouses
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    摘要:

    温室穴盘钵苗成苗后需要从穴盘移植到培养槽孔,但因人工作业效率低,限制了其规模化生产。为实现高效、高质量自动化移栽作业,本文设计一种用于温室穴盘钵苗高速取、放苗移栽作业的爪片插入式成排移植手部件,分析取苗作业过程移植手的受力及取放苗过程移植手的变形,结合ADAMS刚柔耦合仿真试验开展植苗手优化设计,确定爪片尖点拟合曲线及移植手抓取穴盘钵苗的运行轨迹。以移植手取苗深度、基质含水率、升降速度和水平横移速度为试验因素,开展成排移植手部件取、放苗正交试验,并确定最佳参数组合。结果表明,当取苗深度48mm、基质含水率69.9%、升降速度0.24m/s和水平横移速度0.35m/s时,取放苗成功率为97.9%,效率10322株/h,满足高速、高效移栽要求。该研究为温室穴盘钵苗高速移栽部件的国产化开发提供参考。

    Abstract:

    Potted seedlings need to be transplanted from the plug tray to the cultivation slot in greenhouses, while the inefficient manual operation limits the large-scale production. In order to achieve efficient and high-quality automatic transplanting operation, a kind of row picking end-effectors with plug-in claws was designed for high-speed transplanting operation of greenhouse pot seedlings. The stress and the deformation of the transplant effector during taking and releasing seedlings were analyzed. Combined with ADAMS rigid-flexible coupling simulation, the optimization design of the transplant effector was carried out to determine the fitting curve of the claw tip point and the gripping trajectory for the pot seedling. Taking the main factors affecting the success rate of taking and releasing seedlings, such as grasping seedling depth, substrate moisture content of matrix, lifting speed and horizontal speed, as the variables, the orthogonal test was carried out, and the optimal parameter combination was determined. Based on the results of examination,it can be found that the best parameter combination was the grasping seedling depth of 48mm, moisture content of matrix of 69.9%, lifting speed of 0.24m/s and horizontal speed of 0.35m/s. Under the optimal condition, the success rate of taking and releasing seedlings was 97.9%, and the efficiency reached 10322 plants/h, which can meet the requirements of high-speed and efficient transplanting. The research result can provide a reference for the domestic development of high-speed pot seedlings transplanter in greenhouses.

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周海丽,刘珂,童俊华,李振,饶益成.温室穴盘钵苗成排取苗移植手部件设计与试验[J].农业机械学报,2023,54(5):82-90. ZHOU Haili, LIU Ke, TONG Junhua, LI Zhen, RAO Yicheng. Design and Test of Row Picking End-effectors for Potted Seedlings in Greenhouses[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(5):82-90.

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  • 收稿日期:2022-10-28
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  • 在线发布日期: 2023-05-10
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